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- Over the past few years,
we've seen 199 groups of smiths
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from all over the world
enter this sport
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to put their skills to the test
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in hope of earning the title
of Forged in Fire champion.
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Tonight, we reach
a new milestone,
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our 200th competition.
In honor of that achievement,
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we are turning things over
to those who got us here,
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our fans.
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- This episode is their episode.
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- Every aspect to this
competition, the weapons,
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the challenges, and the tests
have been chosen by you.
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- Thanks fans.
[chuckles]
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- Which of tonight's bladesmiths
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will come out on top
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leaving The Forge with 10 grand
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as the champion of our 200th
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Forged in Fire competition.
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[rock music]
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- My name is Tim Jane.
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People call me TJ,
and I'm 60 years old.
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♪ ♪
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I started forging
by eight years ago
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once I saw "Forged in Fire'" s
first show.
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Wife says it kept me
from going insane. Or did it?
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[chuckles]
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♪ ♪
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- My name's Michael Bizark.
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I'm 39 years old and I've been
forging for six years.
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I've been a fan
of "Forged in Fire"
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since the very beginning.
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I've practiced every technique
I've seen on this competition.
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And I definitely have
what it takes to be the next
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Forged in Fire champion.
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♪ ♪
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- My name's Jimmy Coronado,
38 years old.
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I'm a full-time groundskeeper
and a part-time bladesmith.
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It feels great to be part
of the 200th episode.
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I'm here to have some fun,
make some blades
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and hopefully
take home some money.
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♪ ♪
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- My name is Chris Moss.
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I'm 34 years old and I
am a full-time knifemaker.
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When I started making knives,
people thought I was a freak.
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This competition
made knife-making cool.
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- Bladesmiths,
welcome to The Forge.
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[suspenseful music]
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We are all pumped up
because this is the beginning
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of the 200th
"Forged in Fire" competition.
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We've had hundreds of talented
smiths come through that door
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and we have 199 championships
blades mounted on our wals
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and inside
the "Forged in Fire" vault.
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And one of you guys is going
to be joining that group.
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Just like always, they're going
to be three very intense rounds
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in this forging competition.
And at the end of each one,
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I'm gonna ask you
to present your work
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to our panel of expert judges
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who'll then critique your
blades and make an elimination.
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The judges for this
200th competition are two-time
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Forged in Fire champion,
Ben Abbot,
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historic weapons
re-creation specialist,
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Dave Baker, and edged weapons
specialist, Doug Marcaida.
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They're the ones who will decide
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which one of you smiths
will be leaving here the 200th
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Forged in Fire champion.
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That also comes
with a check for $10,000.
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Being 200 in, it's a milestone.
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But we know that
without the smiths
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who come share
their skills with us
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and all the fans who tune
in every single week,
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we would not be here today.
So to say "thank you,"
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we decided to leave this
competition up to those fan.
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The weapons, the challenges,
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and the tests have all been
handpicked by them.
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Let's start this competition off
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with what you're
gonna be building.
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We gave our fans a choice
between a karambit, a kukri,
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and a tomahawk
and the fans have spoken
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with an overwhelming
41% of the vote.
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Bladesmiths, you guys are going
to be building this.
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[dramatic music]
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♪ ♪
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The kukri.
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- Yeah.
[laughter]
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- Now this isn't any kukri.
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This one was
specifically handmade
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for our 200th competition
by the very first
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Forged in Fire champion,
Matthew Parkinson.
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You guys have any questions?
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- What are we making it out of?
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- That's a good question.
We left it up to the fans.
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They had to choose
between you guys
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salvaging steel from the back
of a dump truck,
93
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doing 200-layer Damascus
or salvaging your steel
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from heavy machinery
and equipment.
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With an overwhelming
69% of the vote,
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the fans have spoken.
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You guys are gonna be building
your blades out of this.
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♪ ♪
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200-layer Damascus.
The fans want you to give us
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00:04:27,051 --> 00:04:31,646
exactly 200 layers
of alternating steel.
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00:04:31,805 --> 00:04:34,557
- Getting to 200 layers is
a challenge in and of itself.
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It's time consuming.
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But after that, I still have
to be able to forge a kukri.
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It's a very tricky shape
to get right.
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- If you can get exactly
200 layers of Damascus,
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you're gonna be rewarded
in the second round.
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You definitely have your work
cut out for you.
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And typically, I'd let you know
what the testing was gonna be,
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but we're going to hold that
in our pocket
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until the time comes.
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You have three hours
on the clock
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for the first round
of our 200th competition.
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So good luck.
Your time starts now.
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[rock music]
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200th competition.
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- And a special throwback
to that first episode,
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I'm wearing black.
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- Oh, God.
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- Wow. That's--that's
quite an homage.
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- Yeah.
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- You've decided to give us
a 200-layer kukri
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to make on the 200th episode.
Thanks, fans.
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- Welding, to be at 200 layers,
I'd take 10 layers,
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weld them together,
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draw it out
and then cut it into five.
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That should give me 50 layers.
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Take that, weld it,
draw it out again.
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Cut it into four.
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And I should be
at my 200 layers.
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- What I love about this one,
guys,
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is that our fans
chose everything about it.
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- Yeah.
- I have to figure out
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how I'm gonna get to 200 layers.
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My plan was to forge weld
to 10 layers together
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and then stack it
to get 20 layers.
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And then I split
my billet in two.
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And then I will forge
the first one, two times ove,
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which will give me 40 layers.
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And I will forge the
second billet four times over
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and I have 80 layers.
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Then you take that
and double that,
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which will be 160 layers.
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160 plus 40 is 200.
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- Welding.
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You can do two billets
and work two billets at a time
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and then eventually
work them together.
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But you're adding steps.
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- 200 layers is a beast.
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- Half the smiths
who come in here
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started smithing because
they saw these competitions.
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- Yep.
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- I've got to be able
to make sure
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that I don't end up
with 199 layers or 204 layers.
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So I've got to lay out the math
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and make sure
I'm gonna do it right.
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- We started with five pieces
of material each,
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that makes 10.
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You have to draw it out.
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You cut it into five pieces
that makes 50.
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You cut that into four pieces,
that's 200.
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Hot steel.
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- Chris is already on the press
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setting his weld
for the first time.
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- Cool.
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♪ ♪
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- I am concerned going into
this competition about time.
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So I wanna get those welds set.
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Then I can go hog-wild
and do what I want
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and I'm not gonna
mess up the steel.
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My plan is to stack 10,
fold it once to 20,
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stretch that out,
fold it once to 40,
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stretch that out
and make five pieces.
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Stack them up and got your 200.
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My plans always sounds simple.
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Execution might not be
the same thing.
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- This is a pretty big blade,
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but do people actually carry
things like this in real life?
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- Oh yeah, man.
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On a 200th episode.
You need 'em.
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- [laughs]
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- Jimmy, just going ham.
182
00:07:52,765 --> 00:07:55,258
- I think I have
my first weld complete.
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So I'm gonna cut it
into the five pieces
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in preparing them for the weld.
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- They should consider
cleaning it after cutting
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and stacking together
187
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because there's going to be
a lot of forge skill on that.
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And we've seen that happen
before where they cut it
189
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and they stack it
without cleaning
190
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and the welds don't take.
191
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- I got to start
cleaning them up
192
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because if I have
a delamination at this point,
193
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I'm not sure that I can fix it.
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- Jimmy's got a stack of 50.
195
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He's heading to the press
to get it all consolidated.
196
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- It seemed to be
197
00:08:23,879 --> 00:08:27,957
a solid consolidated
billet at this point.
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♪ ♪
199
00:08:29,301 --> 00:08:31,970
- Two hours left
in your first round.
200
00:08:32,129 --> 00:08:34,714
- This being our 200th episode,
201
00:08:34,798 --> 00:08:39,468
I've done 212 weapons
for this competition.
202
00:08:39,553 --> 00:08:41,804
One of the things we discussed
in the very beginning
203
00:08:41,897 --> 00:08:43,556
was we shouldn't ask smiths
204
00:08:43,640 --> 00:08:45,692
to do anything we haven't
tried to do ourselves.
205
00:08:47,894 --> 00:08:49,237
♪ ♪
206
00:08:49,321 --> 00:08:52,490
- The weld's stick.
So I'm gonna cut that in 1/2
207
00:08:52,649 --> 00:08:54,817
and I'll have
to separate billets.
208
00:08:54,910 --> 00:08:56,744
- By using those two billets,
209
00:08:56,903 --> 00:08:59,330
it's gonna add a weld
into the entire process,
210
00:08:59,415 --> 00:09:02,166
which is gonna take him
a good 20 minutes.
211
00:09:02,326 --> 00:09:03,576
- My plan with the first billet
212
00:09:03,669 --> 00:09:05,753
is the stack
it to get 20 layers.
213
00:09:05,838 --> 00:09:10,166
And then do that one more time,
take to get 40 layers.
214
00:09:10,259 --> 00:09:12,335
- Perfect.
215
00:09:12,428 --> 00:09:14,587
- The weld stick. I'm excited.
216
00:09:14,680 --> 00:09:16,014
Now I'm gonna let
that billet cool off
217
00:09:16,173 --> 00:09:19,100
as I work on the second billet.
218
00:09:19,259 --> 00:09:21,093
♪ ♪
219
00:09:21,186 --> 00:09:23,512
- I just put my 50 layer
billet in the fire.
220
00:09:23,606 --> 00:09:24,930
My steel is looking good
221
00:09:25,024 --> 00:09:27,942
to draw out the length
on this billet.
222
00:09:28,101 --> 00:09:31,613
- Chris' billet, I mean,
that thing looks dead solid.
223
00:09:31,697 --> 00:09:36,367
- I have 200 layers ready
to be forged into a kukri.
224
00:09:37,194 --> 00:09:38,786
♪ ♪
225
00:09:38,871 --> 00:09:40,780
- I have to wait long enough
for it to be peened up
226
00:09:40,864 --> 00:09:44,950
to make sure
that first weld gets set.
227
00:09:45,044 --> 00:09:47,045
- He's been struggling
to push that down
228
00:09:47,204 --> 00:09:50,882
and he's still at 10 layers.
229
00:09:50,966 --> 00:09:54,469
It looks like TJ's gassing
out a little bit already.
230
00:09:54,628 --> 00:09:56,554
- It's hot.
231
00:09:56,713 --> 00:09:59,298
I've seen all the competitions
and I've seen people sweating.
232
00:09:59,383 --> 00:10:02,810
- I'm sweating profusely.
I'm starting to feel shaky.
233
00:10:02,895 --> 00:10:04,720
- It was hot.
234
00:10:04,805 --> 00:10:06,147
- TJ cut his in half
235
00:10:06,306 --> 00:10:07,640
and I think he's gonna go
with just restacking
236
00:10:07,724 --> 00:10:09,058
those two pieces.
237
00:10:09,151 --> 00:10:10,893
- Making it 20.
238
00:10:10,986 --> 00:10:14,238
- He's gotta go the long way.
239
00:10:14,398 --> 00:10:15,657
- All right, bladesmiths,
240
00:10:15,741 --> 00:10:19,568
you guys have one hour
left in your first round.
241
00:10:19,653 --> 00:10:22,238
- Now, I got 200 layers
242
00:10:22,322 --> 00:10:26,668
and I don't have much time
to forge out a kukri.
243
00:10:26,827 --> 00:10:28,586
[bleep]
244
00:10:28,671 --> 00:10:30,162
- Uh-oh.
245
00:10:30,247 --> 00:10:32,256
- I squished too much.
246
00:10:32,416 --> 00:10:35,927
And that messed up my shape on
the bottom part of the kukri.
247
00:10:36,011 --> 00:10:37,345
- That's not looking
like a kukri.
248
00:10:37,504 --> 00:10:39,505
- Oh, snap.
249
00:10:39,589 --> 00:10:42,767
- The only thing I can do
to try not to waste time
250
00:10:42,926 --> 00:10:45,261
is forge it out the best I can,
251
00:10:45,354 --> 00:10:48,856
and then simply grind away
or whatever doesn't look nic.
252
00:10:49,015 --> 00:10:51,183
It's not the prettiest work
I've ever done,
253
00:10:51,268 --> 00:10:53,269
but I think I'm managing
to get it
254
00:10:53,353 --> 00:10:56,364
where it needs to be.
255
00:10:56,523 --> 00:10:57,606
♪ ♪
256
00:10:57,700 --> 00:10:59,775
- This is the 200th episode.
257
00:10:59,860 --> 00:11:01,944
I want to be able
to go above and beyond.
258
00:11:02,028 --> 00:11:04,864
I wanna cut in a ladder pattern.
259
00:11:04,948 --> 00:11:08,367
- And 200 layers with a ladder
pattern has a beautiful,
260
00:11:08,460 --> 00:11:11,879
we call it a chatoyance,
but it's like pearl wood.
261
00:11:12,038 --> 00:11:14,549
- Ladder pattern is beautiful.
It's also quick.
262
00:11:14,708 --> 00:11:16,300
♪ ♪
263
00:11:16,460 --> 00:11:18,961
- That's a nice-looking shape
over there that Chris has got.
264
00:11:19,045 --> 00:11:22,056
- It's the closest to
the example we've got.
265
00:11:22,215 --> 00:11:23,799
♪ ♪
266
00:11:23,884 --> 00:11:26,978
- I have two 40-layer billets.
One is welded perfectly.
267
00:11:27,062 --> 00:11:30,815
So I need to forge well
the second billet.
268
00:11:30,899 --> 00:11:32,400
- Look at Mike
at the press, guys.
269
00:11:32,484 --> 00:11:36,812
- Oh, this thing is
falling apart in front of u.
270
00:11:36,905 --> 00:11:37,989
- Damn it.
271
00:11:38,073 --> 00:11:39,991
All: No!
272
00:11:40,075 --> 00:11:41,901
- It stuck to the press.
273
00:11:41,994 --> 00:11:44,746
- All right,
this is start over time.
274
00:11:44,905 --> 00:11:47,665
- What the heck. I don't have
enough time to start over.
275
00:11:47,824 --> 00:11:50,242
Just have to improvise,
by 40 layers
276
00:11:50,335 --> 00:11:52,837
in one billet, 20 in another,
277
00:11:52,996 --> 00:11:56,165
I can forge weld them together
and have 60 layers. Is it 200?
278
00:11:56,258 --> 00:12:00,336
No, but I think I can put
together a salvageable blade.
279
00:12:00,420 --> 00:12:02,930
- I think Mike is hoping
to outrun the other guy.
280
00:12:03,089 --> 00:12:04,173
He doesn't care
about the bear anymore.
281
00:12:04,266 --> 00:12:05,433
- [laughs]
282
00:12:07,093 --> 00:12:08,260
♪ ♪
283
00:12:08,345 --> 00:12:10,605
- I've got my 200 layer
together.
284
00:12:10,689 --> 00:12:12,681
I'm gonna start
drawing this thing out
285
00:12:12,766 --> 00:12:17,278
and start shaping it.
It's getting too hot.
286
00:12:17,437 --> 00:12:19,939
♪ ♪
287
00:12:20,032 --> 00:12:22,942
- He's so tired.
He's missing the steel.
288
00:12:23,035 --> 00:12:26,454
- I'm exhausted.
- Oh, okay.
289
00:12:26,613 --> 00:12:28,623
- Hey, keep eyes on him.
He's about to fall.
290
00:12:28,782 --> 00:12:31,951
- Get someone on TJ.
291
00:12:32,035 --> 00:12:34,045
- Hey, you wanna take a minute
or two and step outside.
292
00:12:34,204 --> 00:12:35,463
- I'm feeling
kind of light-headed.
293
00:12:39,718 --> 00:12:41,969
- Guy, this is coming up on the
end of this 200th competition.
294
00:12:42,128 --> 00:12:45,631
TJ is gassing out
so the medic took him off.
295
00:12:45,715 --> 00:12:47,383
He's gonna check his vitals.
296
00:12:47,467 --> 00:12:50,144
Give him a minute to get
his bearings back, cool dow.
297
00:12:50,303 --> 00:12:52,063
- I'm feeling kind of
light-headed.
298
00:12:52,147 --> 00:12:54,223
- Okay.
Your sugar is a little high.
299
00:12:54,307 --> 00:12:55,983
I'm gonna put you
on some oxygen.
300
00:12:56,068 --> 00:12:58,811
I wanna see how you turn around
with the oxygen on
301
00:12:58,904 --> 00:13:01,322
and we'll go from there. Okay?
302
00:13:01,406 --> 00:13:03,148
- He still got a chance
to come back in.
303
00:13:03,233 --> 00:13:05,067
- [scoffs]
304
00:13:05,160 --> 00:13:06,569
[rock music]
305
00:13:06,653 --> 00:13:10,748
30 minutes remaining, gentlemen.
306
00:13:10,907 --> 00:13:12,583
Chris just quenched.
307
00:13:12,668 --> 00:13:15,586
- Hot, looked like
a great color too.
308
00:13:15,671 --> 00:13:17,088
- I'm not seeing any warps,
309
00:13:17,172 --> 00:13:19,248
but I also need
to see if it's hard.
310
00:13:19,332 --> 00:13:21,667
♪ ♪
311
00:13:21,751 --> 00:13:24,512
It's hard. I have plenty
of materials to move,
312
00:13:24,596 --> 00:13:26,922
which I have to get
to right now.
313
00:13:27,007 --> 00:13:31,102
♪ ♪
314
00:13:31,261 --> 00:13:33,012
- Here we go. Jimmy's in.
315
00:13:33,096 --> 00:13:35,014
- It looks as straight
as can be,
316
00:13:35,098 --> 00:13:36,515
and I need to take my blade over
317
00:13:36,600 --> 00:13:39,768
to the grinder and clean it up.
318
00:13:39,862 --> 00:13:43,606
- Jimmy has a shape closer
to a sickle than a kukri.
319
00:13:43,699 --> 00:13:46,859
- At this point, I'm okay
with the shape of my blade.
320
00:13:46,943 --> 00:13:50,029
♪ ♪
321
00:13:50,113 --> 00:13:52,031
- Looking at Mike's profile.
322
00:13:52,115 --> 00:13:54,625
It doesn't
have the belly of a kukri.
323
00:13:54,710 --> 00:13:57,202
- I lost 25% of my steel,
but I feel
324
00:13:57,287 --> 00:14:00,965
like I have enough material
to complete this challenge.
325
00:14:01,049 --> 00:14:02,967
- Mike just quenched.
326
00:14:03,126 --> 00:14:05,636
- I'm pretty satisfied with the
way it came out of the quench.
327
00:14:05,721 --> 00:14:08,464
The blade's thinner,
it's lighter than anticipate.
328
00:14:08,548 --> 00:14:12,476
It's not always a bad thing.
329
00:14:12,561 --> 00:14:14,896
- My worry is with TJ.
330
00:14:14,980 --> 00:14:16,063
- I recommend you go
to the hospital.
331
00:14:16,148 --> 00:14:17,389
- That's fine.
332
00:14:17,474 --> 00:14:19,308
- Reason being,
333
00:14:19,401 --> 00:14:21,986
if your sugar gets any higher,
you could pass out.
334
00:14:22,070 --> 00:14:25,406
- The medic pulled TJ out
and he just made the call.
335
00:14:25,490 --> 00:14:28,567
He's not going to come back in.
Involuntary withdrawal.
336
00:14:28,652 --> 00:14:29,994
There's no shame.
337
00:14:30,078 --> 00:14:32,821
That guy has worked
his ass off to the point
338
00:14:32,906 --> 00:14:34,832
where he had to be escorted out.
339
00:14:34,917 --> 00:14:38,827
- His health is more important
than any competition.
340
00:14:38,912 --> 00:14:44,258
- Five, four, three, two, one.
Bladesmiths, the first round
341
00:14:44,417 --> 00:14:46,001
of our 200 challenge
is officially over.
342
00:14:46,094 --> 00:14:48,262
- Good job, dude.
343
00:14:48,347 --> 00:14:50,514
- I wasn't able
to get the 200 layers,
344
00:14:50,674 --> 00:14:54,060
but 60 layers in three hours,
it's still not an easy task.
345
00:14:55,845 --> 00:14:57,271
- All right, bladesmiths,
346
00:14:57,430 --> 00:14:58,931
in the first three hours
of this competition,
347
00:14:59,015 --> 00:15:01,684
the fans voted to have you guys
build your kukris
348
00:15:01,768 --> 00:15:04,436
with 200 layers of Damascus.
349
00:15:04,521 --> 00:15:06,614
Now, unfortunately,
the heat got the best of TJ
350
00:15:06,698 --> 00:15:08,282
and he had
to leave the competition.
351
00:15:08,441 --> 00:15:09,784
After being treated
at the hospital,
352
00:15:09,868 --> 00:15:11,118
he has been released
353
00:15:11,203 --> 00:15:12,620
and he has made a full recovery,
354
00:15:12,704 --> 00:15:15,623
but his time in The Forge
has ended,
355
00:15:15,707 --> 00:15:19,201
but our judges need to take
a closer look at your blades.
356
00:15:19,294 --> 00:15:21,879
Mike, you're up first,
please present your work.
357
00:15:21,964 --> 00:15:23,714
[suspenseful music]
358
00:15:23,799 --> 00:15:25,466
- So, Mike,
359
00:15:25,550 --> 00:15:27,718
we saw that you opted
not to do the 200 layers.
360
00:15:27,803 --> 00:15:30,212
You went 60 layers here,
but what I'd really like to see
361
00:15:30,296 --> 00:15:32,214
if you move forward
is a lot of refinement.
362
00:15:32,298 --> 00:15:35,718
Right now, you've got a super
obtuse grind on this thin.
363
00:15:35,811 --> 00:15:38,562
I mean, that's thicker than
an axe head right there.
364
00:15:38,647 --> 00:15:39,805
It's gonna take some grind
to get done.
365
00:15:39,889 --> 00:15:41,557
- Yes, sir.
366
00:15:41,641 --> 00:15:44,476
- All right, Jim, you're up
next, please present your work.
367
00:15:44,561 --> 00:15:46,478
♪ ♪
368
00:15:46,563 --> 00:15:48,489
- All right, Jimmy, first of,
369
00:15:48,648 --> 00:15:51,734
congratulations on getting us
200 layers.
370
00:15:51,818 --> 00:15:54,495
Your steel looks solid,
371
00:15:54,579 --> 00:15:56,580
but let's talk
about your design here.
372
00:15:56,740 --> 00:15:58,165
The thing about the kukri,
373
00:15:58,324 --> 00:16:00,167
it's got a belly
that comes to a point
374
00:16:00,326 --> 00:16:03,170
to allow the cut-through
and continue on.
375
00:16:03,255 --> 00:16:05,414
You have an extreme angle
over here.
376
00:16:05,507 --> 00:16:09,501
And with this, it's going to
snag and get in there.
377
00:16:09,586 --> 00:16:11,595
On the second round,
it would be nice to at least
378
00:16:11,680 --> 00:16:15,016
get some kind of design
over here or reprofile this.
379
00:16:15,175 --> 00:16:16,759
- Yes, sir.
380
00:16:16,843 --> 00:16:19,678
- All right, Chris,
please present your work.
381
00:16:19,763 --> 00:16:23,348
♪ ♪
382
00:16:23,433 --> 00:16:25,517
- This is
a crazy cool kukri, Chri.
383
00:16:25,602 --> 00:16:28,529
I mean, this is exactly
what we were looking for.
384
00:16:28,613 --> 00:16:30,197
The shape is perfect.
385
00:16:30,356 --> 00:16:32,950
The steel here,
all the welds look great.
386
00:16:33,035 --> 00:16:35,202
The big issue I have
with this is its weight.
387
00:16:35,287 --> 00:16:37,196
It's really, really,
really heavy,
388
00:16:37,289 --> 00:16:39,448
but you nailed it.
Nice job.
389
00:16:39,532 --> 00:16:42,043
- Thank you.
390
00:16:42,127 --> 00:16:43,702
- All right, bladesmiths.
Well, congratulations.
391
00:16:43,787 --> 00:16:45,296
All three of you guys
are moving forward
392
00:16:45,380 --> 00:16:47,956
into the second round.
Jimmy, Chris,
393
00:16:48,041 --> 00:16:50,375
you guys were able to do
exactly what the fans askd
394
00:16:50,460 --> 00:16:51,877
and you gave us
200 layers of Damascus.
395
00:16:51,961 --> 00:16:53,545
So the two of you
396
00:16:53,638 --> 00:16:54,805
are getting an extra 30 minutes
397
00:16:54,890 --> 00:16:57,224
for the second round.
398
00:16:57,383 --> 00:16:59,226
- My decision to keep it
60 layers.
399
00:16:59,385 --> 00:17:01,970
I'm happy with that,
but I absolutely wish
400
00:17:02,055 --> 00:17:04,306
I had that extra 30 minutes.
401
00:17:04,399 --> 00:17:06,150
- Now, bladesmiths,
same as in the first round,
402
00:17:06,234 --> 00:17:08,477
we asked the fans
what they wanted you to do,
403
00:17:08,561 --> 00:17:11,146
and they spoke with
50% of the vote.
404
00:17:11,231 --> 00:17:13,824
The fans want you guys
to add three mosaic pins
405
00:17:13,983 --> 00:17:16,902
that show the number 200.
406
00:17:16,986 --> 00:17:20,072
That is one pin with the two
and two pins with a zero.
407
00:17:20,156 --> 00:17:21,907
Now, Jimmy, Chris,
you guys both have two hours
408
00:17:21,991 --> 00:17:23,408
and 30 minutes
for the second round.
409
00:17:23,493 --> 00:17:26,170
Mike, you've only got
two hours. You guys ready?
410
00:17:26,254 --> 00:17:27,755
- Sir.
411
00:17:27,839 --> 00:17:29,340
- All right, gentlemen.
Good luck.
412
00:17:29,424 --> 00:17:32,334
Your time starts now.
413
00:17:32,427 --> 00:17:34,753
Oh, poor Mike.
414
00:17:34,846 --> 00:17:37,431
He gotta sit on his hands
for 30 minutes
415
00:17:37,516 --> 00:17:41,176
watching the other guys
get to run away.
416
00:17:41,269 --> 00:17:43,262
- As soon as the round start,
immediately
417
00:17:43,355 --> 00:17:45,106
I've got to start
on my mosaic pins
418
00:17:45,190 --> 00:17:46,765
because those have to be
ready to go
419
00:17:46,858 --> 00:17:48,016
when I'm ready to do my handle.
420
00:17:48,101 --> 00:17:50,602
I take brass flat stock
421
00:17:50,687 --> 00:17:54,281
and with my pliers
I bend the curve into a two.
422
00:17:54,366 --> 00:17:56,358
Then I have to squish it down
to make sure
423
00:17:56,442 --> 00:18:00,028
that it will fit
inside of the mosaic pin.
424
00:18:00,122 --> 00:18:02,039
- The trick is to get that two
as small as you can
425
00:18:02,124 --> 00:18:03,699
so that you don't have
426
00:18:03,792 --> 00:18:06,377
to have a 1/2
inch hole pin to make it work.
427
00:18:06,536 --> 00:18:09,880
- Then I have to get my epoxy
into the pins so they can set.
428
00:18:09,965 --> 00:18:13,717
- All right, Chris has already
gluing up his pins.
429
00:18:13,802 --> 00:18:16,637
- Doug told me that I needed
to add a little more curve
430
00:18:16,721 --> 00:18:18,297
to the front of my blade
431
00:18:18,381 --> 00:18:20,048
because the angle
was a little bit too steep.
432
00:18:20,133 --> 00:18:21,475
So the first thing I do
433
00:18:21,634 --> 00:18:23,978
is put a little bit
more curve in there.
434
00:18:24,062 --> 00:18:26,221
- All right, Jimmy trying
to get that curvature
435
00:18:26,306 --> 00:18:27,389
you were looking for, Doug.
436
00:18:27,473 --> 00:18:29,233
- Nice.
437
00:18:29,317 --> 00:18:32,394
- And once I got to a place
where I liked, I just decided
438
00:18:32,478 --> 00:18:35,406
I need to move on
and start working on my handle.
439
00:18:35,565 --> 00:18:38,325
- Wow. Jimmy has really fixed
that profile quite a bit.
440
00:18:40,403 --> 00:18:42,663
We're coming really close
to the two-hour mark
441
00:18:42,747 --> 00:18:45,916
where Mike finally gets to get
started in the second round.
442
00:18:46,001 --> 00:18:48,252
- I'm going to have to really
hustle to get this blade
443
00:18:48,336 --> 00:18:49,912
completed in time.
444
00:18:50,005 --> 00:18:53,924
- All right, Mike,
your two hours starts now.
445
00:18:54,009 --> 00:18:55,334
- And there goes Mike.
446
00:18:55,418 --> 00:18:56,501
- First thing I'm gonna do
447
00:18:56,595 --> 00:18:58,596
is try to shape this number two.
448
00:18:58,680 --> 00:19:01,173
I filled the round bar
with epoxy,
449
00:19:01,266 --> 00:19:03,008
which I stained with a blue dye
450
00:19:03,092 --> 00:19:06,094
and I set the number twos
into the round bar.
451
00:19:06,179 --> 00:19:09,014
And no mistakes can happen
at this point.
452
00:19:09,098 --> 00:19:10,858
- I run over to the drill press,
453
00:19:10,942 --> 00:19:16,030
drilling a pilot hole then
I upsize to a quarter inch bit.
454
00:19:16,114 --> 00:19:18,032
The pilot hole is gonna help
a lot with that larger pin.
455
00:19:18,191 --> 00:19:19,608
- Oh, yeah.
456
00:19:19,701 --> 00:19:23,695
- The middle hole.
It was hard as glass.
457
00:19:23,780 --> 00:19:25,539
- Chris is still struggling
with those holes.
458
00:19:25,624 --> 00:19:27,032
- Yeah.
That's the kind of thing
459
00:19:27,116 --> 00:19:29,126
that could
really just trip a person u.
460
00:19:29,211 --> 00:19:30,619
- It starts to scream
a little bit,
461
00:19:30,703 --> 00:19:33,455
then it hangs up
in the hole and I'm stuck.
462
00:19:33,539 --> 00:19:35,883
- At this point I am full
on panic mode.
463
00:19:35,967 --> 00:19:39,470
It's taking too much time.
I have to be able to pivot.
464
00:19:39,554 --> 00:19:43,465
So I already have a 3/16-inch
hole all the way through.
465
00:19:43,549 --> 00:19:44,892
So I'm just gonna go
466
00:19:45,051 --> 00:19:48,312
with a 3/16-inch pin
in that center hole.
467
00:19:48,471 --> 00:19:51,398
At home, I wouldn't be happy,
but it's what it is.
468
00:19:51,557 --> 00:19:53,984
I've got a lot of work
left to do.
469
00:19:54,069 --> 00:19:56,654
There is not much time left.
470
00:19:56,813 --> 00:20:00,482
- Bladesmiths, you have
one hour and 15 minutes left.
471
00:20:00,566 --> 00:20:02,067
♪ ♪
472
00:20:02,151 --> 00:20:04,912
So being on both sides
of this competition, Ben,
473
00:20:05,071 --> 00:20:07,498
what's been
your favorite experience?
474
00:20:07,582 --> 00:20:08,999
- The friends that I made
while competing.
475
00:20:09,158 --> 00:20:10,084
- [whistles] Yeah, buddy.
476
00:20:10,243 --> 00:20:11,493
- Wow.
477
00:20:11,577 --> 00:20:13,504
- Oh man, there you go.
478
00:20:13,588 --> 00:20:15,247
- Hold on to it
from the other side.
479
00:20:15,340 --> 00:20:17,582
- It's a crack with comradery.
480
00:20:17,676 --> 00:20:19,510
- I think I'm about ready
to glue,
481
00:20:19,594 --> 00:20:22,337
so I need to get
everything lined up
482
00:20:22,422 --> 00:20:26,008
and one doesn't quite fit
in the middle.
483
00:20:26,101 --> 00:20:29,594
So I need to get a little bit
of material off there.
484
00:20:29,679 --> 00:20:32,264
[bleep]
485
00:20:32,348 --> 00:20:35,100
- Oh, go, Jimmy is grinding
486
00:20:35,184 --> 00:20:37,769
and he lost his pin stock
into the vacuum catcher.
487
00:20:37,854 --> 00:20:39,187
[tense music]
488
00:20:39,272 --> 00:20:41,532
- That's in another dimension.
489
00:20:41,691 --> 00:20:42,783
- Oh, come on, man.
490
00:20:47,205 --> 00:20:48,697
I don't know whether I'm gonna,
waste time making another pin
491
00:20:48,790 --> 00:20:52,293
because the clock is moving
very fast and I'm freaking out.
492
00:20:52,452 --> 00:20:54,870
[groans]
493
00:20:54,954 --> 00:20:57,881
So try not to waste time.
494
00:20:58,041 --> 00:21:00,959
I decided to just cut
my remaining zero pens in half
495
00:21:01,052 --> 00:21:02,553
and hope that--that's enough
496
00:21:02,637 --> 00:21:06,381
to take care
of the two zero pins.
497
00:21:06,466 --> 00:21:08,050
- I pin the handles on...
498
00:21:08,134 --> 00:21:09,801
What the...?
499
00:21:09,886 --> 00:21:13,722
And I realized the epoxy
that I added blue dye to
500
00:21:13,806 --> 00:21:17,151
did not set.
How they gonna [bleep] work?
501
00:21:17,235 --> 00:21:19,570
I'm an idiot.
I know the problem was
502
00:21:19,654 --> 00:21:21,071
I added too much dye
to the epoxy.
503
00:21:21,230 --> 00:21:22,656
I've got to start over.
504
00:21:22,741 --> 00:21:23,907
- He's gotta restart.
505
00:21:23,992 --> 00:21:25,567
- Oh, my goodness.
506
00:21:25,660 --> 00:21:27,828
- To say frustrated
is an understatement,
507
00:21:27,912 --> 00:21:30,414
but I need
to keep moving forward.
508
00:21:30,498 --> 00:21:32,074
So I went back to the bench
509
00:21:32,167 --> 00:21:34,743
and started bending
some sheet metal again.
510
00:21:34,827 --> 00:21:36,161
I don't know if I'm
gonna have enough time,
511
00:21:36,245 --> 00:21:40,499
but I'm gonna do my best.
512
00:21:40,583 --> 00:21:43,835
- So now I have my handle on.
I've got to get to the grinder.
513
00:21:43,920 --> 00:21:46,838
The judges told me that
my blade steel looked good
514
00:21:46,923 --> 00:21:48,924
but it definitely needed
to go on a diet.
515
00:21:49,008 --> 00:21:51,185
So one of the fastest ways
to remove steel
516
00:21:51,269 --> 00:21:53,437
is to put a fuller.
It allows you to remove
517
00:21:53,521 --> 00:21:55,105
a lot of material quickly
and reduce the weight.
518
00:21:55,190 --> 00:21:57,015
- Look at the size
519
00:21:57,100 --> 00:21:58,359
of that fuller
on the side of Chris' kukri.
520
00:21:58,443 --> 00:22:00,185
- Yep.
- Whoo-hoo.
521
00:22:00,269 --> 00:22:01,695
- My fuller is not pretty,
522
00:22:01,780 --> 00:22:03,364
but it is reducing some weight.
523
00:22:03,523 --> 00:22:08,619
I have 30 minutes left.
I've got to dash.
524
00:22:08,703 --> 00:22:10,287
- I have my handle glued up,
525
00:22:10,372 --> 00:22:12,447
clamped up and now it's drying.
526
00:22:12,532 --> 00:22:14,282
So I'd start working
on the edge a little bit.
527
00:22:14,367 --> 00:22:16,118
♪ ♪
528
00:22:16,211 --> 00:22:19,871
- All right, Jimmy's working
his edge pretty aggressivel.
529
00:22:19,956 --> 00:22:22,883
- Well, I cut my finger on it.
So it's pretty sharp.
530
00:22:22,967 --> 00:22:25,377
[chuckles]
531
00:22:25,461 --> 00:22:28,305
- Bladesmiths,
you have ten minutes.
532
00:22:28,390 --> 00:22:30,057
- So as the clock
is ticking down,
533
00:22:30,141 --> 00:22:32,810
I know I have to put
an edge on this blade.
534
00:22:32,969 --> 00:22:34,970
I've seen 199 episodes.
535
00:22:35,054 --> 00:22:37,639
I know they're gonna abuse the
living heck out of this blad.
536
00:22:37,723 --> 00:22:38,890
I don't know what
they're gonna hit with it,
537
00:22:38,983 --> 00:22:40,225
but they're gonna hit something.
538
00:22:40,309 --> 00:22:42,236
They're gonna try to break it.
539
00:22:42,395 --> 00:22:44,062
I'm designing this blade
to have a convex edge
540
00:22:44,155 --> 00:22:45,897
because it's the strongest edge
541
00:22:45,982 --> 00:22:48,242
a blade you can possibly have.
542
00:22:48,401 --> 00:22:49,484
Hopefully it's gonna be
sharp enough
543
00:22:49,569 --> 00:22:51,820
to pass the cutting test.
544
00:22:51,904 --> 00:22:57,742
- Five, four, three, two, one,
bladesmiths,
545
00:22:57,827 --> 00:23:00,921
turn off your machines.
Put down your tools.
546
00:23:01,005 --> 00:23:04,416
The second round of our 200
competition is now over.
547
00:23:04,500 --> 00:23:07,002
- I am not scared at all.
I wanna see my blade
548
00:23:07,086 --> 00:23:11,348
smashed through
whatever they're gonna do.
549
00:23:11,433 --> 00:23:14,184
- All right, bladesmiths,
welcome to the strength test.
550
00:23:14,269 --> 00:23:16,186
Once again,
the fans have spoken,
551
00:23:16,271 --> 00:23:19,857
and with 38% of the vote,
they chose the ice block chop.
552
00:23:19,941 --> 00:23:22,184
Surviving this is quite a feat.
553
00:23:22,268 --> 00:23:24,269
Chris, you're up first.
Are you ready for this?
554
00:23:24,353 --> 00:23:26,697
- As ready as I'm gonna be.
555
00:23:26,856 --> 00:23:28,273
I'm freaking out.
556
00:23:28,357 --> 00:23:30,784
I have seen so many blades
557
00:23:30,943 --> 00:23:33,787
get damaged
or broken on ice block chop.
558
00:23:33,946 --> 00:23:36,031
It's brutal.
559
00:23:36,115 --> 00:23:37,124
♪ ♪
560
00:23:37,208 --> 00:23:39,460
- [groans]
561
00:23:39,544 --> 00:23:41,295
- I have no idea
what's gonna happen.
562
00:23:41,379 --> 00:23:43,872
[rock music]
563
00:23:43,956 --> 00:23:50,804
♪ ♪
564
00:23:55,635 --> 00:23:58,437
♪ ♪
565
00:23:59,805 --> 00:24:02,641
Dear God.
566
00:24:02,725 --> 00:24:05,060
- All right, Chris, it's still
razor sharp all the way along.
567
00:24:05,153 --> 00:24:07,395
The ice didn't affect
your blade in any way.
568
00:24:07,480 --> 00:24:09,981
It was a lot of fun to swing,
but still on the heavier side.
569
00:24:10,066 --> 00:24:11,325
Nice job.
570
00:24:11,484 --> 00:24:12,901
- Thank you.
571
00:24:12,994 --> 00:24:14,402
- All right, Jimmy,
are you ready for this?
572
00:24:14,487 --> 00:24:16,154
- I was,
but give it hell anyway.
573
00:24:16,239 --> 00:24:18,749
- All right.
574
00:24:18,833 --> 00:24:20,751
- I'm worried that because
of the extreme angle
575
00:24:20,835 --> 00:24:24,162
I have in my blade,
it might just snap right off.
576
00:24:24,255 --> 00:24:27,582
I really hope that holds up.
577
00:24:27,667 --> 00:24:34,181
♪ ♪
578
00:24:40,513 --> 00:24:43,190
- [exhales]
579
00:24:43,274 --> 00:24:45,442
- All right, Jimmy,
you survived.
580
00:24:45,527 --> 00:24:47,027
You got to still have
a sharp edge
581
00:24:47,111 --> 00:24:48,779
and you're still straight.
582
00:24:48,863 --> 00:24:50,522
The thing that gets me
about this kukri
583
00:24:50,606 --> 00:24:53,450
is the proportions.
It's just difficult to control.
584
00:24:53,535 --> 00:24:54,952
That being said, it held up well
585
00:24:55,036 --> 00:24:57,788
and so nice job.
- Thank you.
586
00:24:57,872 --> 00:24:59,456
- All right, Mike,
you ready for this?
587
00:24:59,615 --> 00:25:00,615
- Let's smash some ice.
588
00:25:00,708 --> 00:25:03,126
- Let's do it
589
00:25:03,286 --> 00:25:04,878
- Ice is not forgiving.
590
00:25:04,963 --> 00:25:08,623
My fear is my blade is too thin
and it's gonna break.
591
00:25:08,708 --> 00:25:15,389
♪ ♪
592
00:25:20,553 --> 00:25:23,730
♪ ♪
593
00:25:23,889 --> 00:25:26,233
- All right, Mike,
you're all in one piece.
594
00:25:26,392 --> 00:25:29,060
Nice job, but your edge here
has some spots
595
00:25:29,145 --> 00:25:30,821
where the weld has let go.
596
00:25:30,905 --> 00:25:33,815
A chip came off over here,
so it did take some damage,
597
00:25:33,899 --> 00:25:35,734
but in general, held up from
the strength test. Nice job.
598
00:25:35,818 --> 00:25:38,069
- Thank you.
599
00:25:38,154 --> 00:25:39,496
[dramatic music]
600
00:25:39,655 --> 00:25:41,081
- All right, bladesmiths,
601
00:25:41,240 --> 00:25:43,834
welcome to our 200th
competition sharpness test.
602
00:25:43,918 --> 00:25:47,170
The fans have spoken and
they've chosen the rope slice.
603
00:25:47,255 --> 00:25:48,580
[dramatic sting]
604
00:25:48,664 --> 00:25:49,998
By the way,
the fans have requested
605
00:25:50,082 --> 00:25:52,751
that we turn the heat up.
606
00:25:52,835 --> 00:25:55,670
[dramatic music]
607
00:25:55,763 --> 00:25:57,764
♪ ♪
608
00:25:57,849 --> 00:25:59,174
Chris, you ready for this?
609
00:25:59,267 --> 00:26:00,601
- Uh... Yeah.
610
00:26:04,939 --> 00:26:06,097
[dramatic music]
611
00:26:06,182 --> 00:26:07,932
- That's an intense test.
612
00:26:08,026 --> 00:26:10,518
If my knife doesn't cut,
I'm going home.
613
00:26:10,603 --> 00:26:16,024
♪ ♪
614
00:26:16,108 --> 00:26:18,777
[exhales]
615
00:26:18,861 --> 00:26:21,038
- All right, Chris, let's talk
about your kukri here.
616
00:26:21,197 --> 00:26:23,206
This is a sharp edge, sir.
617
00:26:23,291 --> 00:26:26,209
No issues in cutting through
the rope and overall, sir,
618
00:26:26,294 --> 00:26:30,038
your 200-layer kukri,
it will cut.
619
00:26:30,131 --> 00:26:31,790
- Awesome.
620
00:26:31,874 --> 00:26:33,216
- All right, Jimmy,
your turn, so are you ready?
621
00:26:33,376 --> 00:26:34,876
- Yes, sir. Let's do this.
622
00:26:34,969 --> 00:26:37,462
[rock music]
623
00:26:37,546 --> 00:26:44,436
♪ ♪
624
00:26:47,723 --> 00:26:50,308
- All right, Jimmy, let's talk
about your kukri here.
625
00:26:50,393 --> 00:26:54,145
Your edge took two slices
to cut all the way through.
626
00:26:54,230 --> 00:26:57,074
Overall, sir, your kukri,
it will cut.
627
00:26:57,158 --> 00:26:58,817
- Thank you, sir.
628
00:26:58,901 --> 00:27:00,151
- All right, Mike, your turn.
So are you ready?
629
00:27:00,244 --> 00:27:01,736
- Yes.
Doug, let's cut some rope.
630
00:27:01,821 --> 00:27:08,669
♪ ♪
631
00:27:14,842 --> 00:27:17,177
- All right Mike, let's talk
about your kukri here.
632
00:27:17,261 --> 00:27:19,671
The edge you have here
is obtuse.
633
00:27:19,755 --> 00:27:21,348
Now, while it cut a little,
634
00:27:21,432 --> 00:27:23,258
it didn't cut
all the way through.
635
00:27:23,351 --> 00:27:26,344
So overall sir, your kukri,
it will cut, a little.
636
00:27:26,429 --> 00:27:28,021
- Thank you.
637
00:27:28,106 --> 00:27:29,681
[suspenseful music]
638
00:27:29,765 --> 00:27:31,433
- Well guys, through and
through in this competition,
639
00:27:31,517 --> 00:27:33,017
the fans have not failed us.
640
00:27:33,102 --> 00:27:35,112
They gave you
a very difficult competition.
641
00:27:35,271 --> 00:27:37,614
But the time has come for us
to find out which two of you
642
00:27:37,773 --> 00:27:39,941
are gonna be joining us
in the third and final round.
643
00:27:40,034 --> 00:27:42,285
The judges have made a decision
and the bladesmith
644
00:27:42,370 --> 00:27:46,373
who's gonna be
leaving The Forge is...
645
00:27:46,532 --> 00:27:48,116
Mike.
646
00:27:48,200 --> 00:27:50,368
Unfortunately, your kukri
didn't make the cut
647
00:27:50,461 --> 00:27:52,796
and Ben Abbott can tell you why.
648
00:27:52,955 --> 00:27:55,707
- Well, Mike, you put a pretty
obtuse grind on your blad,
649
00:27:55,791 --> 00:27:57,459
which didn't do really well
on the sharp test,
650
00:27:57,543 --> 00:27:59,127
and it didn't really
hold up well
651
00:27:59,211 --> 00:28:00,887
in the strength test either.
652
00:28:00,972 --> 00:28:03,306
It's for those reasons
we're gonna let you go.
653
00:28:03,466 --> 00:28:05,967
- Well, Mike, you fought hard
but unfortunately at this time,
654
00:28:06,051 --> 00:28:08,219
I'm gonna have to ask you
to please exit The Forge.
655
00:28:08,304 --> 00:28:10,397
- Thank you.
656
00:28:10,556 --> 00:28:12,307
I'm going home,
but I'm okay with that.
657
00:28:12,391 --> 00:28:15,643
I've watched 199 episodes.
I thought I was fully prepared
658
00:28:15,728 --> 00:28:18,071
but there's no way
to prepare for this challenge.
659
00:28:18,156 --> 00:28:22,159
I did my best and I'm gonna
continue making blades.
660
00:28:23,077 --> 00:28:24,828
- Jimmy, Chris,
congratulations guys,
661
00:28:24,912 --> 00:28:27,581
you made it through the first
two rounds of our 200th
662
00:28:27,665 --> 00:28:30,158
"Forged in Fire" competition.
Now, in this final round,
663
00:28:30,242 --> 00:28:32,335
we're sending you both back
to your home forges
664
00:28:32,495 --> 00:28:35,088
to build an iconic weapon from
the "Forged in Fire" vaul.
665
00:28:35,173 --> 00:28:36,757
Just like the rest
of this competition,
666
00:28:36,841 --> 00:28:39,834
we asked the fans,
what they wanted you to build.
667
00:28:39,919 --> 00:28:41,836
Now, they had the choice
between the spadroon,
668
00:28:41,921 --> 00:28:45,256
the Darb Sri Gun Chai,
and the hunga munga.
669
00:28:45,341 --> 00:28:47,851
Well, gentlemen,
with 45% of the vote,
670
00:28:48,010 --> 00:28:50,261
the fans have spoken.
671
00:28:50,346 --> 00:28:51,930
The two of you guys are going
back to your home forges
672
00:28:52,014 --> 00:28:54,107
to build...
673
00:28:54,192 --> 00:28:58,028
the Darb Sri Gun Chai.
674
00:28:58,112 --> 00:29:00,438
- Featured in season
seven of "Forged in Fire,"
675
00:29:00,523 --> 00:29:03,191
the Darb Sri Gun Chai
is a double-handed sword
676
00:29:03,275 --> 00:29:05,860
originally from
18th century Thailand.
677
00:29:05,945 --> 00:29:07,621
This five-foot-long,
single-edged blade,
678
00:29:07,705 --> 00:29:09,030
was designed to destroy enemies
679
00:29:09,114 --> 00:29:11,282
with deadly blows and slashe.
680
00:29:11,367 --> 00:29:13,877
The signature flames
and valleys of the spine
681
00:29:14,036 --> 00:29:17,047
prove the difficult challenge
for previous competitors.
682
00:29:17,131 --> 00:29:20,550
However, one smith's decision
to put slippery rabbit fur
683
00:29:20,709 --> 00:29:24,137
on the handle grip ultimately
cost him the competition.
684
00:29:25,640 --> 00:29:27,382
- It is a massive blade,
685
00:29:27,466 --> 00:29:29,226
but it needs to fall
between these parameters.
686
00:29:29,310 --> 00:29:32,729
Your blade length needs to be
between 29 and 31 inches.
687
00:29:32,888 --> 00:29:35,473
Needs to be single-edged.
And on the spine of your blade,
688
00:29:35,558 --> 00:29:38,652
you need to have at least
two flames and a valley.
689
00:29:38,736 --> 00:29:42,989
That big old handle needs to be
between 26 and 28 inches.
690
00:29:43,148 --> 00:29:45,659
- Thank you, fans.
That's the one I wanted.
691
00:29:45,818 --> 00:29:48,245
That looks
like a fun weapon to make
692
00:29:48,329 --> 00:29:52,916
but it's also a massive feat
to undertake in four days.
693
00:29:53,075 --> 00:29:55,085
- Bladesmiths, good luck.
We will see you in four days.
694
00:29:55,169 --> 00:29:56,327
- Good luck, man.
695
00:29:56,420 --> 00:29:58,255
- Good luck.
- You got it.
696
00:29:58,339 --> 00:30:01,508
[rock music]
697
00:30:01,592 --> 00:30:05,420
- We are back in my home fore
in Asheboro, North Carolina,
698
00:30:05,513 --> 00:30:08,006
getting ready to start
the 200th challenge
699
00:30:08,099 --> 00:30:09,683
with the Darb Sri Gun Chai.
700
00:30:09,767 --> 00:30:11,518
I'm ready to rock.
701
00:30:11,677 --> 00:30:13,428
In keeping with
the 200th episode,
702
00:30:13,521 --> 00:30:16,180
I wanna put 200 layers
of Damascus in my blade.
703
00:30:16,274 --> 00:30:17,849
I wanna go above and beyond.
704
00:30:17,933 --> 00:30:19,517
I think it's something
that I can manage.
705
00:30:19,602 --> 00:30:21,278
♪ ♪
706
00:30:21,362 --> 00:30:23,938
I forge them to the same size,
clean up the edges,
707
00:30:24,023 --> 00:30:26,950
file them together
and now I have 200 layers.
708
00:30:27,034 --> 00:30:29,452
At the end of today,
I have good Damascus.
709
00:30:29,612 --> 00:30:31,112
I'm ready for tomorrow.
710
00:30:31,196 --> 00:30:33,865
♪ ♪
711
00:30:33,958 --> 00:30:35,617
- It's day one, feel good.
712
00:30:35,701 --> 00:30:37,878
I mean, can't get mad
while forging, right?
713
00:30:37,962 --> 00:30:39,963
[chuckles]
714
00:30:40,122 --> 00:30:43,133
So today I'm working on
four separate Damascus billets,
715
00:30:43,217 --> 00:30:46,970
one for the guard,
and three to form the sword.
716
00:30:47,054 --> 00:30:48,388
Once that gets screaming hot,
717
00:30:48,547 --> 00:30:51,224
I can start taking it over
to the hammer.
718
00:30:51,309 --> 00:30:53,059
I have my billets all welded up.
719
00:30:53,144 --> 00:30:57,480
Bet I can get a nice twist
going in each of my billets.
720
00:30:57,565 --> 00:30:59,649
And now I'm going to take
the billets
721
00:30:59,808 --> 00:31:01,067
and weld them together
722
00:31:01,152 --> 00:31:04,321
and forge my blade out of that.
723
00:31:04,405 --> 00:31:08,149
I managed to get my billet
welded up. I feel all right.
724
00:31:08,233 --> 00:31:09,984
♪ ♪
725
00:31:10,077 --> 00:31:12,495
- Morning of day two,
I got a lot to get done.
726
00:31:12,580 --> 00:31:15,323
Forging is done.
Get this started.
727
00:31:15,407 --> 00:31:17,492
The quenching
is always nerve wracking.
728
00:31:17,576 --> 00:31:20,086
You could ruin everything
that you have.
729
00:31:20,171 --> 00:31:21,755
- It definitely sabered,
730
00:31:21,839 --> 00:31:23,924
which meant
it curves off to the side.
731
00:31:24,083 --> 00:31:28,086
- I caught a warp.
That really sucks.
732
00:31:28,170 --> 00:31:31,339
- You could literally snap
your blade in half.
733
00:31:31,423 --> 00:31:33,683
- And then I'm there
holding two blades.
734
00:31:33,842 --> 00:31:36,269
Damn it. This sucks.
735
00:31:36,354 --> 00:31:40,023
- All right,
here goes something.
736
00:31:40,107 --> 00:31:43,777
Definitely a little bit
of a nail biter.
737
00:31:43,861 --> 00:31:46,187
Now we're good.
That is a huge relief.
738
00:31:46,271 --> 00:31:47,355
Looks good.
739
00:31:47,439 --> 00:31:48,856
♪ ♪
740
00:31:48,950 --> 00:31:52,110
- Day three, yesterday I got
a good heat treat.
741
00:31:52,194 --> 00:31:54,788
So today my biggest concern
is the handle.
742
00:31:54,872 --> 00:31:57,791
So I'm attempting
a canister pommel,
743
00:31:57,875 --> 00:32:01,795
and I forged out the numbers
2, 0, 0,
744
00:32:01,879 --> 00:32:03,630
and I put them
inside the canister,
745
00:32:03,714 --> 00:32:05,715
hoping that when I forge
it all out,
746
00:32:05,800 --> 00:32:09,377
I should get a nice 200 visible
there inside the pommel.
747
00:32:09,461 --> 00:32:11,888
2, 0, 0.
748
00:32:11,973 --> 00:32:15,633
Kind of a two.
I have everything together.
749
00:32:15,718 --> 00:32:17,727
I can't believe
I'm at this point alread.
750
00:32:17,812 --> 00:32:19,387
Now I just have to see
751
00:32:19,480 --> 00:32:22,140
what my finished blade
looks like tomorrow.
752
00:32:22,224 --> 00:32:23,483
♪ ♪
753
00:32:23,567 --> 00:32:25,560
- Day four.
754
00:32:25,644 --> 00:32:27,895
We're on the home stretch
for the Darb Sri Gun Chai.
755
00:32:27,989 --> 00:32:30,231
There we go. Gotta get
this thing put together.
756
00:32:30,324 --> 00:32:31,733
There it fits on.
757
00:32:31,826 --> 00:32:33,985
All of my components
for the handle are done
758
00:32:34,069 --> 00:32:35,570
and ready to be assembled.
759
00:32:35,663 --> 00:32:38,665
Now I get to the point
that I've been dreading.
760
00:32:38,749 --> 00:32:40,491
I've got to put these flames in.
761
00:32:40,576 --> 00:32:42,002
Should've used
a finer marker for this.
762
00:32:42,086 --> 00:32:44,004
Let's make it flaming.
763
00:32:44,088 --> 00:32:47,424
A single slip of the grinder
and I could fail parameters.
764
00:32:47,508 --> 00:32:49,250
We should be good.
765
00:32:49,343 --> 00:32:51,428
Man, I'm so glad to be done
with these flames.
766
00:32:51,587 --> 00:32:53,596
This weapon is massive.
767
00:32:53,681 --> 00:32:55,682
It's fitting
for the 200th episode.
768
00:32:55,766 --> 00:32:58,509
I'm ready to see what it can do.
769
00:32:59,344 --> 00:33:02,430
- Going into day four,
I'm tired.
770
00:33:02,523 --> 00:33:06,434
Well, while grinding,
I found a very slight warp.
771
00:33:06,518 --> 00:33:08,111
[groans]
772
00:33:08,270 --> 00:33:09,687
It could be grounds
773
00:33:09,772 --> 00:33:11,531
for elimination
out of the competition.
774
00:33:11,690 --> 00:33:14,117
So I'm going to attempt
to straighten this warp
775
00:33:14,201 --> 00:33:16,944
using the three-pen jig
in my vice.
776
00:33:17,038 --> 00:33:18,121
When you're putting
that kind of strain
777
00:33:18,205 --> 00:33:19,956
on a heat-treated blade,
778
00:33:20,041 --> 00:33:22,625
there's always the possibility
of snapping.
779
00:33:22,785 --> 00:33:25,045
If something goes wrong here,
I don't know what I'll do.
780
00:33:29,467 --> 00:33:31,042
End result,
blade came out straight,
781
00:33:31,126 --> 00:33:32,469
and it worked like a charm.
782
00:33:32,553 --> 00:33:35,221
I did it. It's done.
783
00:33:35,380 --> 00:33:39,300
And I cannot wait to see
this thing be destroyed
784
00:33:39,384 --> 00:33:40,551
or destroy something.
785
00:33:40,636 --> 00:33:42,812
[chuckles]
786
00:33:42,897 --> 00:33:44,972
[suspenseful music]
787
00:33:45,057 --> 00:33:46,557
♪ ♪
788
00:33:46,642 --> 00:33:48,818
- Well, Jimmy, Chris,
welcome back to The Forge.
789
00:33:48,903 --> 00:33:51,145
These are some beautiful blades,
790
00:33:51,238 --> 00:33:53,147
but before we do some damage,
I wanna hear about them.
791
00:33:53,232 --> 00:33:54,324
So Jimmy, how'd it go for you?
792
00:33:54,408 --> 00:33:57,151
- It went well.
793
00:33:57,236 --> 00:33:59,570
I made my blade
out of multi-bar Damascus.
794
00:33:59,655 --> 00:34:03,333
I use cat's claw, Manzanita
and bloodwood in my handle.
795
00:34:03,417 --> 00:34:05,752
- Pretty impressive, man.
Chris, how did it go for you?
796
00:34:05,836 --> 00:34:08,412
- It went pretty well.
797
00:34:08,497 --> 00:34:11,165
I made the blade out
of 200 layers of 15 and 20,
798
00:34:11,258 --> 00:34:13,501
1084, 1075,
799
00:34:13,594 --> 00:34:18,256
and W2, solid brass fittings
and a leather wrap.
800
00:34:18,340 --> 00:34:21,101
- Guys, these Darb Sri Gun Chai
are immaculate,
801
00:34:21,185 --> 00:34:22,844
but there's only one way
we know how to find out
802
00:34:22,937 --> 00:34:25,847
which one of you guys
is taking home the 200th title
803
00:34:25,931 --> 00:34:28,775
and that check for 10 grand.
We've got a sharpness test.
804
00:34:28,859 --> 00:34:32,278
We've got a strength tests
and up first, KEAL. Doug?
805
00:34:33,364 --> 00:34:36,190
[suspenseful music]
806
00:34:36,275 --> 00:34:40,453
- Bladesmiths, welcome to our
200th KEAL test.
807
00:34:40,538 --> 00:34:42,539
In honor of our
200th competition,
808
00:34:42,623 --> 00:34:45,125
we're bringing back two of
our favorite ballistic dummies.
809
00:34:45,284 --> 00:34:47,451
The lovely Medusa
and her snake headband,
810
00:34:47,536 --> 00:34:50,037
and our bluer than blue dummy
of the north.
811
00:34:50,122 --> 00:34:51,455
Jimmy, you're up first.
You ready for this?
812
00:34:51,540 --> 00:34:53,374
- Absolutely.
- All right, let's do thi.
813
00:34:53,458 --> 00:34:54,959
♪ ♪
814
00:34:55,043 --> 00:34:58,054
- Going into the testing,
I'm a little bit concerned.
815
00:34:58,139 --> 00:35:00,548
They're big dummies
and they got all sorts of boe
816
00:35:00,632 --> 00:35:02,142
and stuff inside them
817
00:35:02,226 --> 00:35:03,718
and it could just
come flying apart.
818
00:35:03,802 --> 00:35:08,556
♪ ♪
819
00:35:08,649 --> 00:35:11,559
[rock music]
820
00:35:11,643 --> 00:35:18,158
♪ ♪
821
00:35:24,990 --> 00:35:27,250
[giggles]
822
00:35:27,334 --> 00:35:29,335
[suspenseful music]
823
00:35:29,420 --> 00:35:30,661
- All right, Jimmy.
Let's talk about
824
00:35:30,746 --> 00:35:32,330
your Darb Sri Gun Chai here.
825
00:35:32,423 --> 00:35:33,840
First up,
the handle construction.
826
00:35:33,999 --> 00:35:35,842
You have it ovoid enough
to where when I wrap
827
00:35:35,926 --> 00:35:37,927
my hand around it,
it's a good grip.
828
00:35:38,086 --> 00:35:40,847
It's a very light weapon.
829
00:35:41,006 --> 00:35:43,683
Now your blade had
a little bit of a warp,
830
00:35:43,767 --> 00:35:48,262
but it is sharp and overall,
sir, it will KEAL.
831
00:35:48,355 --> 00:35:49,689
- Thank you, sir.
832
00:35:49,848 --> 00:35:50,765
- All right, Chris,
it's your turn,
833
00:35:50,858 --> 00:35:53,184
so are you ready?
834
00:35:53,268 --> 00:35:54,769
- Yeah.
- All right, let's do this.
835
00:35:54,853 --> 00:35:56,529
♪ ♪
836
00:35:56,614 --> 00:35:58,781
- Honestly. I'm worried that
when Doug hits the head
837
00:35:58,866 --> 00:36:01,275
that my blade
is just gonna break in half.
838
00:36:01,360 --> 00:36:05,371
♪ ♪
839
00:36:05,456 --> 00:36:08,282
[rock music]
840
00:36:08,375 --> 00:36:15,048
♪ ♪
841
00:36:26,143 --> 00:36:27,810
- All right, Chris,
842
00:36:27,970 --> 00:36:29,720
first up, it cuts deep,
843
00:36:29,813 --> 00:36:32,056
because it's a wieldable weapon.
844
00:36:32,140 --> 00:36:35,810
The edge is very sharp,
no marks whatsoever.
845
00:36:35,894 --> 00:36:39,647
And overall, sir,
your weapon, it will KEAL.
846
00:36:39,740 --> 00:36:41,491
- Thank you, sir.
847
00:36:41,575 --> 00:36:43,660
[suspenseful music]
848
00:36:43,744 --> 00:36:45,745
- All right, gentlemen,
200th competition.
849
00:36:45,904 --> 00:36:48,665
That's almost 400 Smiths
that have had their blades
850
00:36:48,749 --> 00:36:52,585
go through our strength tests.
Today we're gonna turn it up
851
00:36:52,670 --> 00:36:54,412
with a fan favorite,
the skull chopper,
852
00:36:54,496 --> 00:36:56,998
but not just one skull,
six skulls.
853
00:36:57,082 --> 00:37:01,427
♪ ♪
854
00:37:01,512 --> 00:37:03,254
Jimmy, you're up first,
you ready?
855
00:37:03,338 --> 00:37:04,839
- Have fun, Dave.
- Okay.
856
00:37:04,923 --> 00:37:11,354
♪ ♪
857
00:37:11,438 --> 00:37:14,181
[dramatic music]
858
00:37:14,266 --> 00:37:20,446
♪ ♪
859
00:37:27,204 --> 00:37:30,039
- [laughs]
860
00:37:30,124 --> 00:37:31,866
[suspenseful music]
861
00:37:31,950 --> 00:37:33,701
♪ ♪
862
00:37:33,794 --> 00:37:37,964
- All right, Jimmy. Your blade
took some small roles here,
863
00:37:38,048 --> 00:37:41,625
but the blade is in the same
shape it started out with.
864
00:37:41,710 --> 00:37:44,470
Good job.
- Thank you, sir.
865
00:37:44,629 --> 00:37:46,973
- All right, Chris, you're up.
Ready?
866
00:37:47,057 --> 00:37:47,807
- Give it all she got.
867
00:37:52,229 --> 00:37:55,648
- There're six enormous
animal skulls
868
00:37:55,807 --> 00:37:58,901
waiting to completely
demolish my blade.
869
00:37:58,986 --> 00:38:02,488
It's got me really worried.
870
00:38:02,573 --> 00:38:05,399
[rock music]
871
00:38:05,484 --> 00:38:12,290
♪ ♪
872
00:38:19,340 --> 00:38:22,008
[suspenseful music]
873
00:38:22,092 --> 00:38:24,668
- All right, Chris,
blade held up,
874
00:38:24,753 --> 00:38:28,181
still in one piece,
still solid. Well done.
875
00:38:28,340 --> 00:38:30,091
- Thank you.
876
00:38:30,175 --> 00:38:34,678
♪ ♪
877
00:38:34,763 --> 00:38:36,847
- Bladesmiths, welcome
to the sharpness test.
878
00:38:36,932 --> 00:38:39,100
The multiple targets slice.
879
00:38:39,184 --> 00:38:41,102
♪ ♪
880
00:38:41,186 --> 00:38:42,686
Jimmy, you're up first.
You ready for this?
881
00:38:42,780 --> 00:38:44,105
- Yes, sir.
- All right.
882
00:38:44,189 --> 00:38:50,703
♪ ♪
883
00:39:05,386 --> 00:39:08,045
[suspenseful music]
884
00:39:08,130 --> 00:39:10,965
All right, Jimmy,
there is one dull spot here,
885
00:39:11,058 --> 00:39:12,725
which I think might've got
caught up on the second
886
00:39:12,810 --> 00:39:14,644
to last of the ballistics tubes.
887
00:39:14,803 --> 00:39:17,888
But all of the rest of the cuts
were super sharp. So nice job.
888
00:39:17,973 --> 00:39:19,974
- Thank you.
889
00:39:20,067 --> 00:39:21,401
- All right, Chris.
You're up next. You ready?
890
00:39:21,485 --> 00:39:23,144
- Give it all she got
- All right.
891
00:39:23,228 --> 00:39:29,742
♪ ♪
892
00:39:31,578 --> 00:39:34,321
[rock music]
893
00:39:34,406 --> 00:39:41,212
♪ ♪
894
00:39:49,513 --> 00:39:51,097
All right, Chris.
Well, as you can see,
895
00:39:51,256 --> 00:39:54,100
great cuts
on all of the media up ther.
896
00:39:54,184 --> 00:39:56,677
In all, this thing is
one hell of a cutter. Nice job.
897
00:39:56,761 --> 00:39:58,187
- Thank you.
898
00:39:58,272 --> 00:40:00,681
[suspenseful music]
899
00:40:00,765 --> 00:40:02,099
♪ ♪
900
00:40:02,184 --> 00:40:04,018
- Guys, this has been exciting.
901
00:40:04,102 --> 00:40:06,779
Our fans have put you through
a very difficult challeng,
902
00:40:06,938 --> 00:40:08,364
but you guys came with your
A games ready
903
00:40:08,449 --> 00:40:10,274
and gave us beautiful blades.
904
00:40:10,358 --> 00:40:12,368
But the time has come to decide
which one of you
905
00:40:12,453 --> 00:40:14,945
is taking home the 200th Forged
in Fire champion title
906
00:40:15,030 --> 00:40:17,448
and that check for $10,000.
907
00:40:17,541 --> 00:40:19,366
The winner
of the 200 "Forged in Fire"
908
00:40:19,460 --> 00:40:21,544
competition is...
909
00:40:21,628 --> 00:40:24,380
[suspenseful music]
910
00:40:24,539 --> 00:40:26,799
Chris, congratulations.
911
00:40:26,958 --> 00:40:28,959
Now, Jimmy, you rocked it
the entire way,
912
00:40:29,044 --> 00:40:31,295
but unfortunately your blade
didn't make the cut
913
00:40:31,379 --> 00:40:33,556
and Dave Baker
is gonna tell you why.
914
00:40:33,640 --> 00:40:35,799
- Jimmy, you brought us
a beautiful blade,
915
00:40:35,884 --> 00:40:37,810
but like when we have
a competition this close,
916
00:40:37,969 --> 00:40:40,304
we have to look
at the smallest things,
917
00:40:40,397 --> 00:40:42,139
the warp on the tip
of your blade
918
00:40:42,224 --> 00:40:44,225
and then the damage you took
in the strength test
919
00:40:44,318 --> 00:40:46,477
actually affects
the cut and the sharpness test.
920
00:40:46,570 --> 00:40:47,728
That's why we're letting you go.
921
00:40:47,821 --> 00:40:49,730
- I understand.
922
00:40:49,814 --> 00:40:51,991
- Well, Jimmy, unfortunately,
your time in this competition
923
00:40:52,075 --> 00:40:53,317
has ended.
I'm gonna have to ask you
924
00:40:53,410 --> 00:40:55,077
to please step off
The Forge floor.
925
00:40:55,237 --> 00:40:57,413
- Thanks, man.
Respect.
926
00:40:57,572 --> 00:41:01,918
I'm disappointed, but I gave it
all I could and Chris's blade
927
00:41:02,002 --> 00:41:03,911
just performed
a little bit better.
928
00:41:03,995 --> 00:41:05,663
Coming here
for the 200th competition
929
00:41:05,747 --> 00:41:09,175
has been a great honor.
The fans had no mercy on us
930
00:41:09,334 --> 00:41:11,677
and I--I think
they're a little nuts.
931
00:41:11,836 --> 00:41:13,254
[laughs]
932
00:41:13,338 --> 00:41:15,097
♪ ♪
933
00:41:15,257 --> 00:41:16,933
- Chris, congratulations.
934
00:41:17,017 --> 00:41:20,094
You are the 200th
Forged in Fire champion.
935
00:41:20,187 --> 00:41:23,272
You've got yourself a check
for $10,000. Congratulations.
936
00:41:23,431 --> 00:41:25,933
- Thank you. Thank you.
937
00:41:26,017 --> 00:41:28,945
All of these obstacles that
the fans have put in our way
938
00:41:29,104 --> 00:41:32,940
and they consistently picked
something that would be awesome
939
00:41:33,024 --> 00:41:35,442
and really hard.
It's what I would want to see.
940
00:41:35,527 --> 00:41:38,445
I just won the 200th competition
941
00:41:38,530 --> 00:41:40,206
of "Forged in Fire."
942
00:41:40,290 --> 00:41:42,950
[rock music]
943
00:41:43,043 --> 00:41:44,877
♪ ♪