1 00:00:05,047 --> 00:00:08,132 [dramatic music] 2 00:00:08,217 --> 00:00:11,093 ♪ ♪ 3 00:00:11,178 --> 00:00:14,013 [energetic rock music] 4 00:00:14,098 --> 00:00:16,807 - I'm max smith. I'm 27 years old. 5 00:00:16,892 --> 00:00:18,809 And during the day, I'm a landlord, 6 00:00:18,894 --> 00:00:21,603 but at night, I am a bladesmith. 7 00:00:21,689 --> 00:00:23,188 I am very competitive, 8 00:00:23,274 --> 00:00:25,315 and every time I step into the forge, 9 00:00:25,401 --> 00:00:27,067 I wanna make something better than I did before 10 00:00:27,153 --> 00:00:31,321 'cause growth is what keeps you going. 11 00:00:31,407 --> 00:00:34,408 - My name is bryan salisbury. I'm 60 years old. 12 00:00:34,493 --> 00:00:37,494 The reason I got into bladesmithing was, 13 00:00:37,580 --> 00:00:40,164 I wanted a very particular knife for my work. 14 00:00:40,249 --> 00:00:42,041 I work for the telephone company. 15 00:00:42,126 --> 00:00:45,377 So I made it, and finally I just said, 16 00:00:45,463 --> 00:00:48,380 "oh, the heck with it. I'll start making knives" 17 00:00:48,466 --> 00:00:51,759 it keeps me busy and out of my wife's hair. 18 00:00:51,844 --> 00:00:55,095 - I'm steve pyatt. I'm 35 years old. 19 00:00:55,181 --> 00:00:57,306 And I work for the united states air force 20 00:00:57,391 --> 00:00:59,224 as a security forces tech sergeant. 21 00:00:59,268 --> 00:01:02,394 When I'm smithing, I use it as therapy for pts. 22 00:01:02,438 --> 00:01:05,022 So not only do I do it for myself, 23 00:01:05,107 --> 00:01:07,066 but I also have friends come over, 24 00:01:07,151 --> 00:01:08,859 and we all smith together. 25 00:01:08,944 --> 00:01:11,278 It makes them feel better overall. 26 00:01:11,363 --> 00:01:12,529 It makes me feel better too. 27 00:01:12,615 --> 00:01:14,239 ♪ ♪ 28 00:01:14,283 --> 00:01:16,950 - my name is chris o'brien. I am 43 years old. 29 00:01:17,036 --> 00:01:18,869 Ever since I was little, 30 00:01:18,954 --> 00:01:20,871 I loved creating things. I loved making things. 31 00:01:20,956 --> 00:01:22,748 I'm actually an art major, 32 00:01:22,833 --> 00:01:24,500 and when I ran across bladesmithing, 33 00:01:24,585 --> 00:01:25,918 I was just like, 34 00:01:26,003 --> 00:01:27,211 "that's something I need to try." 35 00:01:27,296 --> 00:01:29,546 ♪ ♪ 36 00:01:29,590 --> 00:01:32,424 - gentlemen, welcome to the forge. 37 00:01:32,510 --> 00:01:34,218 Well, guys, I hope you all brought your a game 38 00:01:34,303 --> 00:01:36,386 because we've got three very intense and unique rounds 39 00:01:36,472 --> 00:01:38,680 of forging competition ahead of you. 40 00:01:38,766 --> 00:01:40,307 Now, after each round of the competition, 41 00:01:40,351 --> 00:01:41,934 you're gonna present your work to our panel of expert judges, 42 00:01:42,019 --> 00:01:45,062 who will then critique your work and make an elimination. 43 00:01:45,147 --> 00:01:48,816 The judges for today are abs master smith j. Neilson, 44 00:01:48,901 --> 00:01:51,985 historic weapons re-creation specialist dave baker, 45 00:01:52,071 --> 00:01:53,737 and edge weapons specialist 46 00:01:53,823 --> 00:01:57,449 and kali martial artist doug marcaida. 47 00:01:57,535 --> 00:01:59,952 All right, guys, I know you came here for a competition. 48 00:02:00,037 --> 00:02:02,204 You didn't come here expecting anything to be easy, 49 00:02:02,289 --> 00:02:03,664 so let's get into it. 50 00:02:03,749 --> 00:02:05,499 Gentlemen, on your anvils there is a cloth. 51 00:02:05,584 --> 00:02:07,918 Go ahead and remove that for me. 52 00:02:08,003 --> 00:02:09,962 [tense music] 53 00:02:10,005 --> 00:02:12,589 what you have there are bars of 80crv2 steel, 54 00:02:12,675 --> 00:02:15,217 which we want you to use in the core of a san mai blad. 55 00:02:15,302 --> 00:02:16,927 San mai is a technique that has taken down 56 00:02:16,971 --> 00:02:19,304 many a skilled smith in this forge. 57 00:02:19,348 --> 00:02:21,849 Oftentimes they'll use mild steel in the construction, 58 00:02:21,934 --> 00:02:24,101 but today we're gonna up the ante a little bit 59 00:02:24,186 --> 00:02:26,145 in a competition we're calling double trouble. 60 00:02:26,188 --> 00:02:28,605 Today we want you to wrap your san mai in this. 61 00:02:28,691 --> 00:02:32,276 ♪ ♪ 62 00:02:32,361 --> 00:02:33,986 we have bars of 1095 63 00:02:34,071 --> 00:02:36,113 and 15n20 steel right here, gentlemen, 64 00:02:36,198 --> 00:02:38,282 that I want you to make damascus billets out of. 65 00:02:38,325 --> 00:02:40,117 You will then take that damascus, 66 00:02:40,161 --> 00:02:42,202 clad it on top of your 80crv2, 67 00:02:42,288 --> 00:02:45,289 constructing a san mai damascus blade. 68 00:02:45,374 --> 00:02:48,333 Your blades must measure between 12 and 14 inches. 69 00:02:48,419 --> 00:02:49,626 By the end of round one, 70 00:02:49,712 --> 00:02:51,962 you need to be quenched, hardened, and acid etched 71 00:02:52,047 --> 00:02:53,463 because we wanna see the patterns 72 00:02:53,549 --> 00:02:55,674 of those damascus san mai blades. 73 00:02:55,718 --> 00:02:57,801 Now, in round two of this competition, 74 00:02:57,887 --> 00:02:59,511 you guys are gonna add handles to those blades, 75 00:02:59,555 --> 00:03:00,971 turning them into fully functioning weapons, 76 00:03:01,056 --> 00:03:02,806 at which point, the judges will put them to the test, 77 00:03:02,892 --> 00:03:04,141 checking for strength and durability 78 00:03:04,226 --> 00:03:06,560 in a wood and copper pipe chop. 79 00:03:06,645 --> 00:03:08,270 Then we're gonna check the edge retention 80 00:03:08,355 --> 00:03:11,356 in a double tatami mat slice. 81 00:03:11,442 --> 00:03:13,192 Gentlemen, you have three hours on the clock. 82 00:03:13,235 --> 00:03:16,945 Good luck. Your time starts now. 83 00:03:17,031 --> 00:03:18,572 [lively rock music] 84 00:03:18,657 --> 00:03:20,699 damascus san mai. 85 00:03:20,784 --> 00:03:22,826 So this is kind of a multilayered competition. 86 00:03:22,912 --> 00:03:24,745 Before they even think about doing san mai, 87 00:03:24,830 --> 00:03:27,664 they've gotta be proficient enough to make a good, 88 00:03:27,750 --> 00:03:31,210 solid damascus billet they can then clad that 80crv2 wit. 89 00:03:31,295 --> 00:03:33,003 - Yeah, if they can make the damascus stack 90 00:03:33,047 --> 00:03:34,796 and forge weld that properly, 91 00:03:34,882 --> 00:03:37,257 then doing the san mai shouldn't be a problem at all. 92 00:03:37,343 --> 00:03:39,176 ♪ ♪ 93 00:03:39,261 --> 00:03:41,887 - first thing, you gotta grab hold of that damascus 94 00:03:41,931 --> 00:03:44,556 and get it shined up, because the mill scale 95 00:03:44,642 --> 00:03:47,351 that's on the pieces of metal itself, 96 00:03:47,436 --> 00:03:49,311 that's all impurities, 97 00:03:49,396 --> 00:03:52,356 and it will not stick with that on there. 98 00:03:52,441 --> 00:03:55,525 I'm gonna use the whole stack so I can get the layer coun. 99 00:03:55,611 --> 00:03:58,570 - The higher layer count is gonna be far more dramatc 100 00:03:58,656 --> 00:04:02,241 and create a lot more contrast 101 00:04:02,284 --> 00:04:05,535 between that 80crv2 and the other steel. 102 00:04:05,621 --> 00:04:07,996 ♪ ♪ 103 00:04:08,082 --> 00:04:10,207 [dramatic music] 104 00:04:10,292 --> 00:04:11,917 - I'm looking at all the steel that they gave me, 105 00:04:12,002 --> 00:04:14,628 and I've just decided that that is way too much. 106 00:04:14,713 --> 00:04:17,714 And so I'm only gonna do 14 layers. 107 00:04:17,800 --> 00:04:19,466 I feel that's plenty of steel. 108 00:04:19,551 --> 00:04:21,718 - So I'd really like to see these smiths use 109 00:04:21,762 --> 00:04:23,178 all of that material. 110 00:04:23,264 --> 00:04:26,223 Now, leave yourself sacrificial material. 111 00:04:26,308 --> 00:04:29,434 - I know I need to be patient and wait for that steel 112 00:04:29,478 --> 00:04:30,727 to come up to temperature 113 00:04:30,813 --> 00:04:32,938 so that I get really good forge welds. 114 00:04:32,982 --> 00:04:35,357 Whoo-hoo! 115 00:04:35,442 --> 00:04:36,566 [rock music] 116 00:04:36,652 --> 00:04:38,151 - once I get the billet welded up, 117 00:04:38,237 --> 00:04:39,569 I just head right for the forge. 118 00:04:39,655 --> 00:04:40,821 I know it's a big billet. 119 00:04:40,906 --> 00:04:42,656 I know it's gonna take some time to warm up, 120 00:04:42,741 --> 00:04:44,950 so I just use that time 121 00:04:45,035 --> 00:04:49,413 to go design my knife before the forge welds. 122 00:04:49,498 --> 00:04:51,581 The first weld's always the most important, 123 00:04:51,667 --> 00:04:53,583 so I'm not gonna push this billet too far. 124 00:04:53,669 --> 00:04:55,544 If I go after it too much on one end, 125 00:04:55,629 --> 00:04:58,714 I could easily have the other end pop up on me, 126 00:04:58,799 --> 00:05:00,674 and I'm not about to do that. 127 00:05:00,759 --> 00:05:01,967 Perfect. 128 00:05:02,052 --> 00:05:04,511 The welds look good. I'm super happy with it. 129 00:05:04,596 --> 00:05:07,681 ♪ ♪ 130 00:05:07,766 --> 00:05:10,976 - I know that everybody is going to go 131 00:05:11,061 --> 00:05:16,815 for the damascus cut in half, stack on, hamburger method. 132 00:05:16,900 --> 00:05:18,984 It's quicker. It's easier. 133 00:05:19,069 --> 00:05:21,403 I would like to do a taco. 134 00:05:21,488 --> 00:05:22,988 Make the taco spine, 135 00:05:23,073 --> 00:05:25,949 lay the mono steel in, san mai it all together, 136 00:05:26,035 --> 00:05:27,701 and then run it out that way. 137 00:05:27,786 --> 00:05:29,244 Maybe this is going to be the thing 138 00:05:29,330 --> 00:05:30,787 that puts me ahead of everybody. 139 00:05:30,873 --> 00:05:33,415 - How often does the taco method actually work? 140 00:05:33,500 --> 00:05:34,916 It's very, very rare. 141 00:05:35,002 --> 00:05:36,251 - Hey, look, ben won with knife 142 00:05:36,337 --> 00:05:38,754 that he did a san mai that way on, 143 00:05:38,839 --> 00:05:40,881 so I'm not gonna say it can't be done. 144 00:05:40,966 --> 00:05:43,175 ♪ ♪ 145 00:05:43,260 --> 00:05:46,345 - I'm running a nine-layer damascus. 146 00:05:46,430 --> 00:05:48,430 That should be enough for me to bring out 147 00:05:48,515 --> 00:05:50,307 to the full length, fold in half, 148 00:05:50,392 --> 00:05:54,227 and then set my 80crv2 in there with no issues. 149 00:05:54,313 --> 00:05:57,147 - I think that nine layers, that's a real mistake. 150 00:05:57,232 --> 00:05:59,191 ♪ ♪ 151 00:05:59,234 --> 00:06:03,153 - all right, guys. You have two hours remainin. 152 00:06:03,238 --> 00:06:07,032 - I got my stacks. I'm gonna set the welds. 153 00:06:07,117 --> 00:06:11,078 If this doesn't go right, this is really gonna suck. 154 00:06:11,163 --> 00:06:14,623 - That's a good color. It looks very even throughout. 155 00:06:14,708 --> 00:06:16,166 - As I'm drawing out my billet, 156 00:06:16,251 --> 00:06:18,835 I notice that the end is starting to split. 157 00:06:18,921 --> 00:06:20,295 ♪ ♪ 158 00:06:20,381 --> 00:06:22,214 [bleep] sakes. 159 00:06:22,299 --> 00:06:23,882 - Oh, boy. 160 00:06:23,926 --> 00:06:26,760 - This is really bad. It's got to be addressed now. 161 00:06:26,845 --> 00:06:28,095 It could split farther. 162 00:06:28,180 --> 00:06:30,347 If it splits, you gotta start over, 163 00:06:30,432 --> 00:06:33,100 and that's not what I want right now. 164 00:06:33,185 --> 00:06:35,894 And I knew I had so much steel. 165 00:06:35,938 --> 00:06:37,687 I'm just gonna take that thing and chop saw, 166 00:06:37,773 --> 00:06:39,106 whack that thing off. 167 00:06:39,191 --> 00:06:40,315 I don't need it anyway. 168 00:06:40,401 --> 00:06:42,859 Get rid of the aggravation. 169 00:06:42,945 --> 00:06:44,945 That'll do. 170 00:06:45,030 --> 00:06:46,738 ♪ ♪ 171 00:06:46,782 --> 00:06:49,324 - I definitely feel really good about my damascus billet, 172 00:06:49,410 --> 00:06:52,202 that it is welded up solid so I can go ahead 173 00:06:52,287 --> 00:06:54,704 and do my san mai billet. 174 00:06:54,790 --> 00:06:56,331 - What's critical is the setup. 175 00:06:56,417 --> 00:06:57,624 When you have your two pieces, 176 00:06:57,709 --> 00:06:59,709 which are gonna be the cladding material, 177 00:06:59,795 --> 00:07:01,795 you want those to be the same width. 178 00:07:01,880 --> 00:07:04,423 - If the damascus steel 179 00:07:04,508 --> 00:07:06,842 is thicker on one side than the other, 180 00:07:06,927 --> 00:07:09,261 different steels quench differently, 181 00:07:09,346 --> 00:07:13,473 and it could definitely cause a warp later on. 182 00:07:13,559 --> 00:07:15,183 ♪ ♪ 183 00:07:15,269 --> 00:07:17,561 - now that I have the damascus the thickness that I wan, 184 00:07:17,646 --> 00:07:19,479 I'm gonna cut it to nice 6-inch pieces, 185 00:07:19,565 --> 00:07:21,606 just like the ore steel, 186 00:07:21,692 --> 00:07:23,400 and I'm just gonna weld that back on 187 00:07:23,485 --> 00:07:24,943 and do the exact same thing 188 00:07:25,028 --> 00:07:28,155 that I just did with the 1095 and 15n20. 189 00:07:28,240 --> 00:07:30,240 - So you want all the sizes, all your metal 190 00:07:30,325 --> 00:07:33,452 to be the same size so when you start that weld, 191 00:07:33,537 --> 00:07:35,912 things aren't squishing out in weird directions, 192 00:07:35,998 --> 00:07:37,581 creating holes and such, things like that 193 00:07:37,666 --> 00:07:39,499 that you don't wanna have to deal with later on. 194 00:07:39,585 --> 00:07:42,461 ♪ ♪ 195 00:07:42,504 --> 00:07:44,212 - I've got my taco roughly made out, 196 00:07:44,298 --> 00:07:46,756 and I go to put the core in. 197 00:07:46,842 --> 00:07:49,926 - What steve did is, he made his taco shell, 198 00:07:50,012 --> 00:07:52,429 and he put his core steel in but only halfway, 199 00:07:52,514 --> 00:07:54,473 so half of it's sticking up. 200 00:07:54,558 --> 00:07:56,766 - I go to set my weld, 201 00:07:56,852 --> 00:07:59,769 and I realize I am not going to have enough meat 202 00:07:59,855 --> 00:08:01,771 on my potatoes to make a full knife. 203 00:08:01,857 --> 00:08:02,898 ♪ ♪ 204 00:08:02,983 --> 00:08:04,191 son of a bitch. 205 00:08:04,276 --> 00:08:06,693 I need to come up with another plan fast. 206 00:08:06,778 --> 00:08:10,780 So what I do is prep a five-piece real quick. 207 00:08:10,866 --> 00:08:13,074 The ultimate plan is to use that 208 00:08:13,160 --> 00:08:15,243 as the other side of my san mai. 209 00:08:15,329 --> 00:08:17,037 - So he's not just gonna 210 00:08:17,122 --> 00:08:19,247 make a whole another billet for the outside. 211 00:08:19,333 --> 00:08:21,082 He's gonna try to put two together. 212 00:08:21,168 --> 00:08:24,628 If I were doing that, I would make two even billets of nine 213 00:08:24,713 --> 00:08:27,047 and then use those for your cladding. 214 00:08:27,132 --> 00:08:29,674 - By the time I had pressed everything down, 215 00:08:29,760 --> 00:08:32,802 there was so little amount of san mai. 216 00:08:32,888 --> 00:08:34,262 It wasn't gonna meet parameters. 217 00:08:34,348 --> 00:08:36,890 I need to fix it fast 'cause the time's still clicking. 218 00:08:36,975 --> 00:08:39,309 ♪ ♪ 219 00:08:39,394 --> 00:08:43,522 - I've got my stacks, and I've got the 80crv2. 220 00:08:43,565 --> 00:08:46,650 I'm gonna set the welds on my san mai. 221 00:08:46,735 --> 00:08:49,653 It's less difficult because it's only 3 pieces 222 00:08:49,738 --> 00:08:53,865 instead of 24, but it's super critical. 223 00:08:53,951 --> 00:08:56,451 - Bryan is over on the press getting his final pushes 224 00:08:56,537 --> 00:08:57,911 into that san mai billet. 225 00:08:57,996 --> 00:08:59,246 I think we're gonna see him 226 00:08:59,331 --> 00:09:01,081 start shaping things up pretty soon here. 227 00:09:01,166 --> 00:09:03,124 - No issues whatsoever. 228 00:09:03,210 --> 00:09:04,584 I'm very happy about that. 229 00:09:04,670 --> 00:09:06,628 ♪ ♪ 230 00:09:06,713 --> 00:09:07,921 - I hate to do it to you, 231 00:09:08,006 --> 00:09:10,340 but you guys are halfway through the first round. 232 00:09:10,425 --> 00:09:12,133 [dramatic music] 233 00:09:12,219 --> 00:09:14,928 - the tang is at a good shape, so I decide to get my holes 234 00:09:15,013 --> 00:09:16,721 marked out for my handle scales. 235 00:09:16,807 --> 00:09:18,598 [drill whirring] 236 00:09:18,684 --> 00:09:20,141 - whoo! 237 00:09:20,227 --> 00:09:22,394 - This is not going well at all. 238 00:09:22,479 --> 00:09:23,770 [chuckles] 239 00:09:23,855 --> 00:09:25,897 you son of a gun. 240 00:09:25,941 --> 00:09:27,691 I decide that that my handle is thick enough 241 00:09:27,776 --> 00:09:30,527 that maybe I should fuller out that handle. 242 00:09:30,612 --> 00:09:32,612 And as I start fullering the handle, 243 00:09:32,698 --> 00:09:34,698 I notice that I did grind through 244 00:09:34,783 --> 00:09:36,783 to the hole that I made about 2/3 of the way through 245 00:09:36,868 --> 00:09:39,494 with the drill press, so crisis averted. 246 00:09:39,580 --> 00:09:41,663 With time running out, I know I need to get over 247 00:09:41,748 --> 00:09:43,206 to the forge and start doing my heat treat. 248 00:09:43,292 --> 00:09:46,167 ♪ ♪ 249 00:09:46,253 --> 00:09:48,878 - so now that the billet is all forge welded together, 250 00:09:48,964 --> 00:09:51,715 I'm just going to start hammering the tip in. 251 00:09:51,800 --> 00:09:54,884 - Yeah, max is actually using an interesting technique. 252 00:09:54,970 --> 00:09:58,513 Instead of just cutting a tip in, he rounded the edges. 253 00:09:58,599 --> 00:10:01,891 So when you start hammering, you don't have those two peaks 254 00:10:01,977 --> 00:10:04,394 that wanna come together and fish lip over the top. 255 00:10:04,479 --> 00:10:05,770 Smart move. 256 00:10:05,856 --> 00:10:08,189 [rock music] 257 00:10:08,275 --> 00:10:11,693 - what I have now is a half san mai, 258 00:10:11,778 --> 00:10:13,903 half billet thing going on right now, 259 00:10:13,989 --> 00:10:15,780 and I know I have another damascus billet. 260 00:10:15,866 --> 00:10:20,118 I know that what I have is the beginnings of a complete knife, 261 00:10:20,203 --> 00:10:21,745 so I just need to make that work. 262 00:10:21,830 --> 00:10:24,414 - Steve had that other small piece of damascus. 263 00:10:24,499 --> 00:10:25,915 He's gonna try and make a taco of that 264 00:10:26,001 --> 00:10:27,459 to put over the rest of the core steel 265 00:10:27,502 --> 00:10:30,086 because he wasn't happy with the back end of his taco. 266 00:10:30,172 --> 00:10:31,338 - So it's like a patchwork. 267 00:10:31,423 --> 00:10:33,298 He's trying to match it up with pieces. 268 00:10:33,342 --> 00:10:36,051 - So I go to weld this five-piece billet 269 00:10:36,136 --> 00:10:37,802 to the rest of the san mai. 270 00:10:37,846 --> 00:10:41,681 The weld sets on about 3/4 of it. 271 00:10:41,767 --> 00:10:43,600 ♪ ♪ 272 00:10:43,685 --> 00:10:44,684 all right. That's horrible. 273 00:10:44,770 --> 00:10:47,395 - Whoa! 274 00:10:47,481 --> 00:10:50,315 - The whole back pops up. 275 00:10:50,400 --> 00:10:52,567 I didn't get a good weld in those areas. 276 00:10:52,653 --> 00:10:54,110 - Look, in my opinion, 277 00:10:54,196 --> 00:10:55,779 it's still a good time to start over. 278 00:10:55,864 --> 00:10:57,322 - I don't know what I'm gonna do, 279 00:10:57,366 --> 00:10:59,157 but I need to fix it fast, 280 00:10:59,242 --> 00:11:00,283 'cause the time's still clicking. 281 00:11:00,369 --> 00:11:06,581 [dramatic music] 282 00:11:06,667 --> 00:11:08,500 I don't think I have enough time to start over, 283 00:11:08,543 --> 00:11:09,626 but there's no way I can get this thing to weld, 284 00:11:09,670 --> 00:11:10,919 so I'm just gonna rip it off. 285 00:11:11,004 --> 00:11:11,961 [rock music] 286 00:11:12,047 --> 00:11:13,171 - steve's got separations 287 00:11:13,256 --> 00:11:16,466 or unwelded spots, so he's removing them 288 00:11:16,551 --> 00:11:18,802 and taking away the material that he needs 289 00:11:18,845 --> 00:11:21,888 to make this 12- to 14-inch full tang blade. 290 00:11:21,973 --> 00:11:23,640 - I need to fix it fast. 291 00:11:23,725 --> 00:11:26,351 I have to grind, 292 00:11:26,395 --> 00:11:28,728 finish up the shape, and quench it 293 00:11:28,814 --> 00:11:30,355 before that hour is up. 294 00:11:30,399 --> 00:11:32,899 I got this! I got this! 295 00:11:32,984 --> 00:11:35,235 - I'm wanna get ready for the quench. 296 00:11:35,320 --> 00:11:37,654 I wanna make very sure that I don't overheat the ti. 297 00:11:37,739 --> 00:11:39,698 The tip can overheat very easily. 298 00:11:39,741 --> 00:11:42,909 ♪ ♪ 299 00:11:42,994 --> 00:11:44,536 - chris is in the oil. 300 00:11:44,579 --> 00:11:46,955 - Pull my knife out of the oil. I have no big issues. 301 00:11:47,040 --> 00:11:50,542 All I need to do is grind. It's way too thick. 302 00:11:50,585 --> 00:11:54,045 ♪ ♪ 303 00:11:54,089 --> 00:11:56,715 - I'm trying to forge in my tip, get that done, 304 00:11:56,758 --> 00:11:58,925 and then I'm gonna start on my handle. 305 00:11:59,010 --> 00:12:01,219 I'm looking at the clock right now. 306 00:12:01,263 --> 00:12:02,554 I've gotta get that quench done 307 00:12:02,639 --> 00:12:06,057 so I have time to grind it into the perfect shape. 308 00:12:06,101 --> 00:12:08,101 ♪ ♪ 309 00:12:08,186 --> 00:12:11,062 - bryan's in the oil. 310 00:12:11,106 --> 00:12:13,857 - It all worked out the way I wanted it to. 311 00:12:13,942 --> 00:12:16,317 The hell with it. I'm going over to the grinder. 312 00:12:16,403 --> 00:12:21,656 ♪ ♪ 313 00:12:21,742 --> 00:12:23,074 - max is in the quench. 314 00:12:23,118 --> 00:12:25,118 - I pull out the blade, and it's dead straight. 315 00:12:25,203 --> 00:12:26,578 I'm super happy with it. 316 00:12:26,663 --> 00:12:28,246 I know I have a lot of scale on the outside of it, 317 00:12:28,290 --> 00:12:30,999 so I have to start taking this off. 318 00:12:31,084 --> 00:12:32,542 ♪ ♪ 319 00:12:32,627 --> 00:12:35,086 - ten minutes, gentlemen! 320 00:12:35,172 --> 00:12:36,588 - I decided early on 321 00:12:36,631 --> 00:12:39,090 to make the taco shape to set myself apart, 322 00:12:39,176 --> 00:12:41,926 and I definitely set myself apart. 323 00:12:42,012 --> 00:12:44,679 God, this blade is ugly, but I know it's gonna work. 324 00:12:44,765 --> 00:12:48,391 ♪ ♪ 325 00:12:48,435 --> 00:12:49,934 - all right, four blades quenched. 326 00:12:50,020 --> 00:12:51,603 Steve's in the oil. 327 00:12:51,646 --> 00:12:54,606 - After I hit the quench, I see these two delam lines 328 00:12:54,649 --> 00:12:56,608 that are running down the side. 329 00:12:56,651 --> 00:12:57,776 [sighs] 330 00:12:57,819 --> 00:12:59,235 I can't leave these delams. 331 00:12:59,321 --> 00:13:01,446 I'm gonna have to chase these things out. 332 00:13:01,490 --> 00:13:03,448 If I don't fix these things, it's just gonna cause 333 00:13:03,492 --> 00:13:05,450 all sorts of other bad stuff down the line 334 00:13:05,535 --> 00:13:06,659 and I'm going home. 335 00:13:06,745 --> 00:13:11,998 - Five, four, three, two, one! 336 00:13:12,083 --> 00:13:15,919 Gentlemen, put down your tools 'cause this round is over. 337 00:13:16,004 --> 00:13:19,297 - I'm done now and I'm super excited to the fact 338 00:13:19,382 --> 00:13:21,466 that it was the first time I've ever completed 339 00:13:21,510 --> 00:13:23,510 a damascus san mai knife. 340 00:13:23,595 --> 00:13:25,970 So why regret it? 341 00:13:26,056 --> 00:13:27,972 - Gentlemen, in the first three hours of this competition, 342 00:13:28,058 --> 00:13:29,974 you managed to tackle two difficult techniques, 343 00:13:30,060 --> 00:13:32,143 and you all turned in blades within parameters. 344 00:13:32,187 --> 00:13:33,812 But the time has come for critique, 345 00:13:33,897 --> 00:13:35,480 which means three of you are going forward 346 00:13:35,524 --> 00:13:38,441 in this competition and one of you's heading home. 347 00:13:38,485 --> 00:13:40,276 Max, you're up first. 348 00:13:40,362 --> 00:13:42,654 [dramatic music] 349 00:13:42,697 --> 00:13:43,780 - all right, max. 350 00:13:43,865 --> 00:13:45,865 First up, very nice, clean lines. 351 00:13:45,951 --> 00:13:47,325 Good job on that. 352 00:13:47,410 --> 00:13:49,786 It's nice to be able to see the damascus pattern, 353 00:13:49,871 --> 00:13:51,496 but there's just a lot of griding 354 00:13:51,581 --> 00:13:52,664 that needs to be done on this 355 00:13:52,749 --> 00:13:54,332 to make it a much lighter knife. 356 00:13:54,417 --> 00:13:56,251 But overall, nice, clean work. 357 00:13:56,336 --> 00:13:58,002 ♪ ♪ 358 00:13:58,046 --> 00:13:59,671 - bryan, you ready? - Oh, hell yes. 359 00:13:59,714 --> 00:14:01,840 - I like it. Please present your work. 360 00:14:01,883 --> 00:14:03,967 ♪ ♪ 361 00:14:04,052 --> 00:14:05,218 - so right off, I'm looking at 362 00:14:05,303 --> 00:14:08,054 a solid piece of metal, which is great. 363 00:14:08,139 --> 00:14:09,681 The one thing I would be very careful about 364 00:14:09,724 --> 00:14:11,641 is getting that handle any thinner than it is 365 00:14:11,726 --> 00:14:15,103 in profile right now, but solid blade. 366 00:14:15,188 --> 00:14:16,729 You're well on your way. Good job. 367 00:14:16,815 --> 00:14:19,858 - Thank you. - Steve, you're up. 368 00:14:19,901 --> 00:14:21,776 ♪ ♪ 369 00:14:21,862 --> 00:14:23,570 - all right, steve. You've got a delam 370 00:14:23,655 --> 00:14:25,655 that starts over here 371 00:14:25,699 --> 00:14:28,366 and travels all the way up. 372 00:14:28,410 --> 00:14:29,701 If you move into the second round, 373 00:14:29,744 --> 00:14:32,036 I would be very careful not to open things up. 374 00:14:32,122 --> 00:14:35,331 But you turned in a blade that actually passed parameter, 375 00:14:35,417 --> 00:14:37,250 so good on you. 376 00:14:37,335 --> 00:14:38,376 - Thank you. 377 00:14:38,461 --> 00:14:39,502 - Last but not least, chris. 378 00:14:39,588 --> 00:14:41,379 Let's see what you came up with. 379 00:14:41,423 --> 00:14:43,840 ♪ ♪ 380 00:14:43,925 --> 00:14:45,216 - all right, so, chris, 381 00:14:45,302 --> 00:14:48,887 you do have a bit of uneven grind here. 382 00:14:48,930 --> 00:14:51,514 You've got it a lot thinner up here 383 00:14:51,558 --> 00:14:53,558 and thicker on the front and back. 384 00:14:53,602 --> 00:14:55,560 I'd definitely suggest thinning that out 385 00:14:55,645 --> 00:14:57,312 on a flat platen or something like that, 386 00:14:57,397 --> 00:15:00,231 but I think you're well on your way, doing a good job. 387 00:15:00,275 --> 00:15:02,191 - Thank you. 388 00:15:02,277 --> 00:15:03,818 - Well, gentlemen, we did not give you an easy task 389 00:15:03,904 --> 00:15:05,278 in the first round of competition, 390 00:15:05,363 --> 00:15:07,238 but you all came through with viable blades 391 00:15:07,324 --> 00:15:09,073 for the judges to critique. 392 00:15:09,159 --> 00:15:12,660 But only three of you can move forward in this competition. 393 00:15:12,746 --> 00:15:14,621 The judges have made their final decision, 394 00:15:14,706 --> 00:15:16,915 and the bladesmith leaving the forge is... 395 00:15:16,958 --> 00:15:19,667 [tense music] 396 00:15:19,753 --> 00:15:21,044 steve. 397 00:15:21,129 --> 00:15:22,712 Unfortunately, blade didn't make the cut. 398 00:15:22,797 --> 00:15:24,631 You are tenacious as hell, 399 00:15:24,716 --> 00:15:25,965 but you're not gonna be moving forward, 400 00:15:26,051 --> 00:15:27,508 and j. Is gonna tell you why. 401 00:15:27,594 --> 00:15:29,093 - Steve, you worked really hard, 402 00:15:29,137 --> 00:15:30,637 and I gotta give you props for that. 403 00:15:30,722 --> 00:15:34,098 But your blade was the only one that had delaminations, 404 00:15:34,142 --> 00:15:36,809 and your san mai was less refined than your competitors'. 405 00:15:36,895 --> 00:15:38,353 That's why we're letting you go. 406 00:15:38,438 --> 00:15:39,604 - It's understandable. Thank you for the opportunity. 407 00:15:39,689 --> 00:15:41,105 - Well, steve, unfortunately, 408 00:15:41,191 --> 00:15:42,774 your time here in the forge has ended. 409 00:15:42,817 --> 00:15:44,275 I'm gonna have to ask you to please surrender your work 410 00:15:44,361 --> 00:15:46,110 and step off the forge floor. 411 00:15:46,154 --> 00:15:47,946 - Thank you again, gentlemen. Appreciate it. 412 00:15:47,989 --> 00:15:50,782 I was able to make a blade that met all the parameters, 413 00:15:50,867 --> 00:15:53,034 but in the end, I just didn't do it 414 00:15:53,119 --> 00:15:54,452 as well as the other three competitors. 415 00:15:54,537 --> 00:15:56,120 But you know what? 416 00:15:56,206 --> 00:15:58,122 I still had a great time, and these guys all did awesome. 417 00:15:58,208 --> 00:15:59,290 They deserve to move forward. 418 00:15:59,334 --> 00:16:01,960 ♪ ♪ 419 00:16:02,003 --> 00:16:03,586 - well, gentlemen, congratulations. 420 00:16:03,672 --> 00:16:04,921 The three of you are moving forward 421 00:16:05,006 --> 00:16:06,339 in the second round of our competition, 422 00:16:06,424 --> 00:16:07,632 where you're gonna fix any issues 423 00:16:07,676 --> 00:16:08,800 that the judges brought up 424 00:16:08,843 --> 00:16:10,218 as well as add handles to your blades, 425 00:16:10,303 --> 00:16:12,011 turning them into fully functioning weapons. 426 00:16:12,097 --> 00:16:13,680 In keeping up with the double trouble theme, 427 00:16:13,765 --> 00:16:16,140 we are asking for two different materials 428 00:16:16,184 --> 00:16:17,684 on both sides of your blade. 429 00:16:17,769 --> 00:16:19,185 Now, at the end of this round, 430 00:16:19,270 --> 00:16:21,020 we're gonna test for strength and durability 431 00:16:21,106 --> 00:16:22,939 in a wood and copper pipe chop, 432 00:16:23,024 --> 00:16:24,649 and we're gonna check those edges 433 00:16:24,734 --> 00:16:26,818 in a double tatami mat slice. 434 00:16:26,903 --> 00:16:30,113 You have two hours on the clock to complete this round. 435 00:16:30,198 --> 00:16:33,199 Good luck. Your time starts now. 436 00:16:33,284 --> 00:16:35,743 [dynamic rock music] 437 00:16:35,829 --> 00:16:37,537 what's the first thing you guys would be doing? 438 00:16:37,622 --> 00:16:38,997 Would you be selecting materials 439 00:16:39,040 --> 00:16:40,331 or be working on the blade? 440 00:16:40,375 --> 00:16:41,708 - I'd be selecting materials first, 441 00:16:41,793 --> 00:16:43,334 just figure out what's there, 442 00:16:43,420 --> 00:16:45,086 and then start grinding like a madman. 443 00:16:45,171 --> 00:16:47,547 ♪ ♪ 444 00:16:47,632 --> 00:16:49,465 - if I'm gonna move on to round three, 445 00:16:49,551 --> 00:16:51,050 I know I have to have two things: 446 00:16:51,136 --> 00:16:53,177 I gotta have a comfortable handle 447 00:16:53,221 --> 00:16:54,971 and have a really sharp edge. 448 00:16:55,015 --> 00:16:56,597 - Bryan's over on the drill press, 449 00:16:56,683 --> 00:16:59,058 already putting his holes into his tang, getting set up. 450 00:16:59,144 --> 00:17:01,394 - You know, bryan is actually in pretty good shape in that 451 00:17:01,479 --> 00:17:03,146 he's got a very straight blade 452 00:17:03,231 --> 00:17:05,606 and it's 1/4 inch on the spine. 453 00:17:05,692 --> 00:17:08,276 - [grunts] nice! 454 00:17:08,361 --> 00:17:09,861 ♪ ♪ 455 00:17:09,946 --> 00:17:13,156 - in round one, the judges said my blade was fairly heavy, 456 00:17:13,241 --> 00:17:14,824 so I need to hit the grinder right away 457 00:17:14,909 --> 00:17:16,534 to get rid of a bunch of that material. 458 00:17:16,619 --> 00:17:19,537 - Chris' tip and his tang were really, really thick, 459 00:17:19,622 --> 00:17:21,205 and it was thin in the middle. 460 00:17:21,249 --> 00:17:23,082 So he needs to even that out. 461 00:17:23,168 --> 00:17:24,834 - After spending time on the grinder, 462 00:17:24,919 --> 00:17:26,419 I head over to the pantry and start looking 463 00:17:26,504 --> 00:17:28,713 for materials for my handle scales. 464 00:17:28,757 --> 00:17:30,715 That's what I'm looking for. 465 00:17:30,800 --> 00:17:33,718 I'm using micarta for my handle 'cause it's pretty tough 466 00:17:33,762 --> 00:17:36,179 and a liner just to hold them together. 467 00:17:36,264 --> 00:17:37,513 Everything is working out great. 468 00:17:37,599 --> 00:17:39,724 The micarta cuts really nice. 469 00:17:39,768 --> 00:17:41,350 I still need to shape my handle 470 00:17:41,436 --> 00:17:43,102 and put an edge on and do an etch. 471 00:17:43,188 --> 00:17:45,063 I don't know if I'm gonna have enough time to do everythin, 472 00:17:45,148 --> 00:17:47,565 but I'm gonna do my best to get it done. 473 00:17:47,650 --> 00:17:50,109 - With multipiece constructin for handles, 474 00:17:50,195 --> 00:17:52,070 it can get a little finicky. 475 00:17:52,155 --> 00:17:55,406 That's why right away, I wanted to get them epoxied together. 476 00:17:55,450 --> 00:17:57,075 I know it's five-minute epox, 477 00:17:57,118 --> 00:17:59,077 but I wanna give it as much time as possible, 478 00:17:59,120 --> 00:18:00,745 so I think this is just a great time for me to run 479 00:18:00,830 --> 00:18:03,081 and just start working on the blade itself. 480 00:18:03,166 --> 00:18:05,249 - Max has a lot of work to do on his blade. 481 00:18:05,293 --> 00:18:06,417 It's heavy. 482 00:18:06,461 --> 00:18:07,752 ♪ ♪ 483 00:18:07,796 --> 00:18:09,879 - bladesmiths, you have 90 minutes remaining 484 00:18:09,964 --> 00:18:12,006 in the handle round, 90 minutes. 485 00:18:12,092 --> 00:18:13,007 ♪ ♪ 486 00:18:13,093 --> 00:18:14,425 - I'm gonna glue and pin 487 00:18:14,511 --> 00:18:16,636 two pieces of micarta, 488 00:18:16,721 --> 00:18:20,264 then I'm gonna wrap a paracord around the whole thing, 489 00:18:20,308 --> 00:18:22,934 and it'll hold the scales on. 490 00:18:23,019 --> 00:18:25,269 Now I'm gonna drill two 1/4 inch holes 491 00:18:25,355 --> 00:18:28,481 so I can get the paracord through it. 492 00:18:28,566 --> 00:18:30,608 [bleep]. 493 00:18:30,652 --> 00:18:32,819 I got the drill bit stuck in the knife. 494 00:18:32,904 --> 00:18:35,571 Oh, that is the stupidest thing. 495 00:18:35,615 --> 00:18:37,740 So I'm in a little bit of trouble. 496 00:18:37,784 --> 00:18:39,617 - Now he's gotta get the bit back in there 497 00:18:39,702 --> 00:18:40,910 while it's attached. 498 00:18:40,995 --> 00:18:43,079 That is completely bound up in there. 499 00:18:43,164 --> 00:18:45,498 - If I can't work it out, I'm done. 500 00:18:45,583 --> 00:18:47,959 Oh, for god's sakes. 501 00:18:48,002 --> 00:18:49,752 Nothing like wasting time. 502 00:18:49,838 --> 00:18:54,132 [dramatic music] 503 00:18:54,175 --> 00:18:55,550 whoo-hoo! 504 00:18:55,635 --> 00:18:57,385 Finally it popped out. 505 00:18:57,470 --> 00:18:59,637 Change my drill bit, and let's go. 506 00:18:59,722 --> 00:19:00,930 More wasted time. 507 00:19:01,015 --> 00:19:04,225 I hope this is gonna work out. 508 00:19:04,310 --> 00:19:05,351 [rock music] 509 00:19:05,436 --> 00:19:06,269 - so the next step is just 510 00:19:06,354 --> 00:19:07,728 put the drill bit through 511 00:19:07,814 --> 00:19:10,982 so those pins slide perfectly in. 512 00:19:11,067 --> 00:19:12,608 There we go. 513 00:19:12,694 --> 00:19:14,944 Yeah, I'm actually just running through the belt now. 514 00:19:15,029 --> 00:19:16,404 ♪ ♪ 515 00:19:16,489 --> 00:19:17,697 with the time remaining, 516 00:19:17,782 --> 00:19:19,157 I know I have to pick it up a little bi. 517 00:19:19,200 --> 00:19:21,617 I'm just starting to get the edge put on. 518 00:19:21,703 --> 00:19:23,953 ♪ ♪ 519 00:19:24,038 --> 00:19:25,621 - now that my glue is setting up, 520 00:19:25,707 --> 00:19:27,331 I'm gonna take it over to the acid 521 00:19:27,417 --> 00:19:29,542 to make sure that that 80crv2 core 522 00:19:29,627 --> 00:19:31,127 is running down the center of my blade. 523 00:19:31,212 --> 00:19:33,171 That's your cutting edge, 524 00:19:33,214 --> 00:19:35,715 and you want that to be the hardenable material. 525 00:19:35,800 --> 00:19:37,258 It looks good. 526 00:19:37,343 --> 00:19:39,594 My core material is running right down the blade edge. 527 00:19:39,679 --> 00:19:41,846 Now that my glue's set up, I can get my handle shaped 528 00:19:41,931 --> 00:19:44,223 and then get back to sharpening the edge. 529 00:19:44,309 --> 00:19:46,517 ♪ ♪ 530 00:19:46,561 --> 00:19:47,768 - all right, gentlemen. 531 00:19:47,854 --> 00:19:49,312 You only have one hour remaining. 532 00:19:49,355 --> 00:19:50,855 - I'm looking at the clock. 533 00:19:50,940 --> 00:19:53,065 Now let's go wrap that paracord. 534 00:19:53,151 --> 00:19:54,609 - It's a great idea because 535 00:19:54,694 --> 00:19:56,819 the profile of his handle was really skinny. 536 00:19:56,905 --> 00:20:00,198 It's gonna add an 1/8 inch to either side of that handle. 537 00:20:00,241 --> 00:20:02,366 - [laughs] 538 00:20:02,410 --> 00:20:04,118 I'm very happy with the blade. 539 00:20:04,204 --> 00:20:06,329 I know the judges want a comfy handle, 540 00:20:06,414 --> 00:20:08,331 and they're gonna get a comfy handle. 541 00:20:08,416 --> 00:20:09,665 ♪ ♪ 542 00:20:09,709 --> 00:20:14,212 - five, four, three, two, one! 543 00:20:14,297 --> 00:20:16,005 Gentlemen, put down your blades. 544 00:20:16,090 --> 00:20:17,798 This round is over! 545 00:20:17,884 --> 00:20:19,258 [tense music] 546 00:20:19,344 --> 00:20:20,843 - I'm a little worried about the blade. 547 00:20:20,887 --> 00:20:22,637 The edge is as sharp as I can get it, 548 00:20:22,722 --> 00:20:25,389 but at this point, it's all in the judges' hands, 549 00:20:25,433 --> 00:20:28,017 and I hope they're gentle. 550 00:20:28,102 --> 00:20:30,895 - All right, bladesmiths. Welcome to the strength test. 551 00:20:30,980 --> 00:20:32,772 Now, we're keeping with our double trouble theme. 552 00:20:32,857 --> 00:20:34,941 We've got a two-part strength test: 553 00:20:35,026 --> 00:20:38,194 Our copper and wood chop. 554 00:20:38,279 --> 00:20:40,321 Copper likes to bite and grab edges. 555 00:20:40,406 --> 00:20:42,448 Wood likes to snap blades and wreck handles. 556 00:20:42,533 --> 00:20:43,908 So let's see how your edge holding 557 00:20:43,993 --> 00:20:46,702 and overall construction is gonna hold up. 558 00:20:46,788 --> 00:20:48,371 Max, you're up first. How you feeling? 559 00:20:48,456 --> 00:20:50,748 - I think you're about to void the warranty. 560 00:20:50,792 --> 00:20:52,208 - [laughs] 561 00:20:52,293 --> 00:20:54,210 ♪ ♪ 562 00:20:54,295 --> 00:20:56,712 when j. Is picking up that knife to swing first, 563 00:20:56,756 --> 00:20:58,005 I'm just not even thinking. 564 00:20:58,091 --> 00:20:59,340 I don't wanna even look at it. 565 00:20:59,425 --> 00:21:00,883 I just want it to be done. 566 00:21:00,969 --> 00:21:05,263 ♪ ♪ 567 00:21:05,348 --> 00:21:08,557 - [grunting] 568 00:21:08,643 --> 00:21:11,644 [energetic rock music] 569 00:21:11,729 --> 00:21:18,693 ♪ ♪ 570 00:21:24,867 --> 00:21:26,909 [dramatic music] 571 00:21:26,995 --> 00:21:28,244 - all right, max. 572 00:21:28,288 --> 00:21:29,537 Good job. You survived, man. 573 00:21:29,622 --> 00:21:30,997 Just a couple things. 574 00:21:31,082 --> 00:21:32,123 Right in this section right here, 575 00:21:32,208 --> 00:21:33,833 it wasn't super sharp, 576 00:21:33,918 --> 00:21:36,460 and I can run my finger across it. 577 00:21:36,504 --> 00:21:40,006 And you did pick up a couple rolls right here. 578 00:21:40,091 --> 00:21:42,466 But otherwise, everything's still straight. 579 00:21:42,510 --> 00:21:43,968 Everything's tight. Good job. 580 00:21:44,053 --> 00:21:45,469 - Thank you. 581 00:21:45,555 --> 00:21:46,637 - It's always fun for the second guy, bryan. 582 00:21:46,723 --> 00:21:48,347 - Yeah, thanks, yeah. 583 00:21:48,433 --> 00:21:50,182 Looking forward to it, j. 584 00:21:50,268 --> 00:21:52,143 ♪ ♪ 585 00:21:52,186 --> 00:21:53,561 copper pipes grab. 586 00:21:53,646 --> 00:21:55,062 The metal is so soft, 587 00:21:55,148 --> 00:21:57,148 as you cleave into it, 588 00:21:57,233 --> 00:22:00,151 it actually folds in and grabs the edge. 589 00:22:00,236 --> 00:22:03,821 They're just gross on blades. Terrible. 590 00:22:03,865 --> 00:22:06,324 ♪ ♪ 591 00:22:06,409 --> 00:22:09,160 - [grunting] 592 00:22:09,203 --> 00:22:12,121 [brisk rock music] 593 00:22:12,206 --> 00:22:19,170 ♪ ♪ 594 00:22:23,343 --> 00:22:25,176 - nice job. - Didn't break. 595 00:22:25,261 --> 00:22:27,762 - It didn't break. - I'm good. 596 00:22:27,847 --> 00:22:31,515 [dramatic music] 597 00:22:31,559 --> 00:22:33,476 - okay, bryan. She still lives. 598 00:22:33,561 --> 00:22:35,186 Good job with the paracord. 599 00:22:35,229 --> 00:22:36,854 Built up the handle a little bit more 600 00:22:36,939 --> 00:22:38,272 and gave me a good grip. 601 00:22:38,358 --> 00:22:41,025 Now, everything stayed straight and tight. 602 00:22:41,110 --> 00:22:43,694 Nothing came loose. Nicely done. 603 00:22:43,780 --> 00:22:44,904 - Thank you. 604 00:22:44,989 --> 00:22:46,989 - All right, chris, you're up. You ready? 605 00:22:47,075 --> 00:22:49,116 - I'm ready. - All right, let's do it. 606 00:22:49,202 --> 00:22:51,118 [tense music] 607 00:22:51,204 --> 00:22:54,663 - I've tested my blade on deer antler and steel barrel, 608 00:22:54,749 --> 00:22:56,832 but copper can be really hard on a blade edge. 609 00:22:56,918 --> 00:23:00,044 ♪ ♪ 610 00:23:00,129 --> 00:23:02,880 - [grunting] 611 00:23:02,924 --> 00:23:05,841 [brisk rock music] 612 00:23:05,927 --> 00:23:12,890 ♪ ♪ 613 00:23:17,605 --> 00:23:19,313 - [exhales heavily] 614 00:23:19,399 --> 00:23:22,858 [dramatic music] 615 00:23:22,902 --> 00:23:23,984 - all right, chris. You survived. 616 00:23:24,070 --> 00:23:25,403 Good job. - Thank you. 617 00:23:25,446 --> 00:23:26,862 - Your edge is fine. 618 00:23:26,948 --> 00:23:28,906 You got a little bit of glinting but not much. 619 00:23:28,991 --> 00:23:31,283 Handle's tight, handle's comfortable, 620 00:23:31,369 --> 00:23:33,661 and it stayed strong and survived. 621 00:23:33,746 --> 00:23:35,371 Good job. - Thank you. 622 00:23:35,456 --> 00:23:42,211 ♪ ♪ 623 00:23:42,296 --> 00:23:43,212 - all right, bladesmiths. 624 00:23:43,297 --> 00:23:44,797 This is the sharpness test, 625 00:23:44,882 --> 00:23:46,382 the double tatami mat slice. 626 00:23:46,467 --> 00:23:47,883 ♪ ♪ 627 00:23:47,927 --> 00:23:49,260 now, unlike the strength test, 628 00:23:49,345 --> 00:23:50,970 this is all about how sharp your edges are 629 00:23:51,055 --> 00:23:53,222 and how well they cut these tatami mats. 630 00:23:53,307 --> 00:23:56,058 A sharp knife should be able to cut cleanly. 631 00:23:56,144 --> 00:23:57,643 A jagged one or a dull one, well, 632 00:23:57,728 --> 00:24:00,604 may rip it or, worse, do nothing at all. 633 00:24:00,690 --> 00:24:02,523 Max, you're up first. You ready for this? 634 00:24:02,608 --> 00:24:04,525 - Sure. [chuckles] 635 00:24:04,610 --> 00:24:05,901 [tense music] 636 00:24:05,987 --> 00:24:07,486 tatami mats are really thick. 637 00:24:07,572 --> 00:24:09,738 The blade took a little bit of damage after the first test, 638 00:24:09,824 --> 00:24:12,408 so I'm just hoping that it can still cut. 639 00:24:12,493 --> 00:24:18,122 ♪ ♪ 640 00:24:18,166 --> 00:24:20,624 ♪ ♪ 641 00:24:22,628 --> 00:24:24,920 - all right, max, let's talk about your weapon here. 642 00:24:24,964 --> 00:24:27,756 It cut almost all the way through. 643 00:24:27,842 --> 00:24:29,592 Just this area right here where you have some rolling 644 00:24:29,677 --> 00:24:32,970 actually kind of ripped on that tatami mat. 645 00:24:33,055 --> 00:24:35,639 Overall, sir, your weapon, it will cut. 646 00:24:35,683 --> 00:24:37,224 - Thank you. 647 00:24:37,310 --> 00:24:38,476 - Bryan, are you ready? 648 00:24:38,561 --> 00:24:40,853 - You know, tear her up, you mad dog. 649 00:24:40,938 --> 00:24:42,480 - All right. Will do. 650 00:24:42,565 --> 00:24:44,190 [laughter] 651 00:24:44,275 --> 00:24:47,234 [dramatic rock music] 652 00:24:47,320 --> 00:24:54,158 ♪ ♪ 653 00:24:55,203 --> 00:24:56,785 - [sputters] 654 00:24:56,871 --> 00:24:59,455 [tense music] 655 00:24:59,540 --> 00:25:02,458 - all right, bryan, your edge is razor sharp enough 656 00:25:02,543 --> 00:25:04,168 to cut through both mats. 657 00:25:04,212 --> 00:25:07,588 Overall, sir, your weapon, it will cut. 658 00:25:07,673 --> 00:25:09,548 - Outstanding. 659 00:25:09,634 --> 00:25:11,217 - Chris, your turn, sir. You ready? 660 00:25:11,302 --> 00:25:13,219 - Yes, sir. 661 00:25:13,304 --> 00:25:16,263 [dynamic rock music] 662 00:25:16,349 --> 00:25:23,187 ♪ ♪ 663 00:25:26,067 --> 00:25:28,108 - all right, chris, on the first tatami mat, 664 00:25:28,194 --> 00:25:29,777 although it didn't cut all the way through, 665 00:25:29,862 --> 00:25:31,362 it's a longer cut 666 00:25:31,405 --> 00:25:33,489 with the angle I was cutting at with your blad. 667 00:25:33,574 --> 00:25:36,534 And the second one cut all the way through. 668 00:25:36,619 --> 00:25:39,537 Overall, sir, your weapon, it will cut. 669 00:25:39,580 --> 00:25:41,914 - Awesome. 670 00:25:41,999 --> 00:25:44,959 [dramatic music] 671 00:25:45,044 --> 00:25:46,168 ♪ ♪ 672 00:25:46,254 --> 00:25:47,419 - well, gentlemen, all three of you 673 00:25:47,505 --> 00:25:48,879 turned in fantastic blades, 674 00:25:48,965 --> 00:25:50,881 but in this double trouble competition, 675 00:25:50,967 --> 00:25:52,800 only two can move forward. 676 00:25:52,885 --> 00:25:54,969 And the bladesmith leaving the forge is... 677 00:25:55,054 --> 00:25:57,763 ♪ ♪ 678 00:25:57,848 --> 00:25:59,181 max. 679 00:25:59,267 --> 00:26:01,392 Unfortunately, your blade's not making the cut today. 680 00:26:01,477 --> 00:26:02,643 Doug's gonna tell you why. 681 00:26:02,728 --> 00:26:04,520 - Max, your blade 682 00:26:04,605 --> 00:26:06,772 took some dulling during the strength test, 683 00:26:06,857 --> 00:26:09,191 and it affected its performance during the sharpness test. 684 00:26:09,277 --> 00:26:11,527 For that reason, we're letting you go. 685 00:26:11,571 --> 00:26:13,237 - Totally understand. 686 00:26:13,322 --> 00:26:15,239 - Well, max, it was awesome watching you work. 687 00:26:15,283 --> 00:26:16,532 You absolutely know what you're doing 688 00:26:16,617 --> 00:26:18,284 and you have what it takes to fight in the forge. 689 00:26:18,369 --> 00:26:19,952 Your time here has ended; I'm gonna have to ask you 690 00:26:20,037 --> 00:26:21,453 to please step off the forge floor. 691 00:26:21,539 --> 00:26:23,289 - Well, thank you. Good luck, guys. 692 00:26:23,374 --> 00:26:26,250 After testing, I knew it was me. 693 00:26:26,294 --> 00:26:28,586 Honestly, I was just happy to get past the first round, 694 00:26:28,671 --> 00:26:30,379 so the fact that I made it through the second, 695 00:26:30,464 --> 00:26:31,755 I couldn't be happier with that. 696 00:26:31,841 --> 00:26:33,591 The whole journey's been amazing, really. 697 00:26:33,634 --> 00:26:35,593 It's just something I don't do every day, 698 00:26:35,636 --> 00:26:37,094 so it was just a fun challenge. 699 00:26:37,138 --> 00:26:40,306 ♪ ♪ 700 00:26:40,391 --> 00:26:41,724 - well, gentlemen, congratulations. 701 00:26:41,767 --> 00:26:43,309 The two of you have succeeded. 702 00:26:43,394 --> 00:26:45,561 You are both moving forward to the third and final round 703 00:26:45,605 --> 00:26:47,605 of our double trouble competition. 704 00:26:47,648 --> 00:26:48,939 In this last round, we're gonna be sending you 705 00:26:49,025 --> 00:26:51,108 back to your home forges, but we're not gonna be 706 00:26:51,152 --> 00:26:53,902 asking you to build one iconic weapon from history. 707 00:26:53,988 --> 00:26:55,029 We're gonna ask you to make two. 708 00:26:55,114 --> 00:26:56,655 ♪ ♪ 709 00:26:56,741 --> 00:26:59,825 you will be building these: 710 00:26:59,910 --> 00:27:03,621 A pair of ginunting swords. 711 00:27:03,664 --> 00:27:05,456 ♪ ♪ 712 00:27:05,499 --> 00:27:07,082 - as one of the weapons issued 713 00:27:07,168 --> 00:27:09,376 to the philippine military special forces units, 714 00:27:09,462 --> 00:27:11,170 the ginunting swords have proven to be 715 00:27:11,255 --> 00:27:13,213 effective and deadly weapons. 716 00:27:13,299 --> 00:27:15,633 The word "ginunting" translates to "scissors," 717 00:27:15,718 --> 00:27:17,635 and the inward curve of the blade's design 718 00:27:17,720 --> 00:27:20,304 allows for deeper cuts while also proving the user 719 00:27:20,348 --> 00:27:22,473 with a thin, lightweight weapon. 720 00:27:22,516 --> 00:27:24,767 When paired together as a sword and dagger, 721 00:27:24,852 --> 00:27:27,645 the longer sword serves as an offensive long-range weapon, 722 00:27:27,688 --> 00:27:29,855 while the shorter sword serves to be a defensive 723 00:27:29,940 --> 00:27:31,440 close-quarter weapon. 724 00:27:31,525 --> 00:27:34,193 The intimidating dual swords are built for brutal combat 725 00:27:34,278 --> 00:27:37,112 as well as navigating thick jungle terrain. 726 00:27:37,198 --> 00:27:38,989 - Gentlemen, when you build your swords, 727 00:27:39,033 --> 00:27:40,324 I want you to follow these parameters. 728 00:27:40,368 --> 00:27:41,784 The larger of the two needs to measure 729 00:27:41,827 --> 00:27:44,119 between 19 and 21 inches 730 00:27:44,205 --> 00:27:46,455 and the smaller of the two, 13 to 15. 731 00:27:46,540 --> 00:27:48,582 They need to have a slight curve to the blade, 732 00:27:48,668 --> 00:27:51,210 and the inside of the curve needs to be sharpened. 733 00:27:51,295 --> 00:27:54,338 - Making one blade is all right. 734 00:27:54,423 --> 00:27:58,300 Making one to match makes it exponentially harder. 735 00:27:58,386 --> 00:28:00,344 - Well, gentlemen, you'll both have four days 736 00:28:00,388 --> 00:28:02,179 to build your pair of ginuntings. 737 00:28:02,223 --> 00:28:03,972 And one of you is gonna come back here 738 00:28:04,058 --> 00:28:06,058 and leave $10,000 richer, 739 00:28:06,143 --> 00:28:08,143 carrying the title of "forged in fire" champion. 740 00:28:08,229 --> 00:28:10,104 We will see you in four days. Good luck. 741 00:28:10,189 --> 00:28:11,730 ♪ ♪ 742 00:28:11,816 --> 00:28:14,149 [upbeat rock music] 743 00:28:14,193 --> 00:28:15,651 - I'm back in my home forge. 744 00:28:15,695 --> 00:28:18,112 I'm building two ginunting swords. 745 00:28:18,197 --> 00:28:19,697 Game plan for today is, 746 00:28:19,740 --> 00:28:23,033 get my damascus welded up enough for both weapons. 747 00:28:23,077 --> 00:28:24,576 I'm confident in damascus. 748 00:28:24,662 --> 00:28:26,245 I wanna have something that's really nice when I'm done. 749 00:28:26,330 --> 00:28:29,623 This should be enough steel for both knives, hopefully. 750 00:28:29,709 --> 00:28:31,875 I think she's forge welded together. 751 00:28:31,919 --> 00:28:33,711 Feeling pretty good about the progress. 752 00:28:33,796 --> 00:28:36,880 Got most of the long blade forged out, 753 00:28:36,924 --> 00:28:40,050 so should be done forging tomorrow, I would hope. 754 00:28:40,094 --> 00:28:42,886 ♪ ♪ 755 00:28:42,930 --> 00:28:45,472 - we're back in my home forge in esperance, new york. 756 00:28:45,558 --> 00:28:50,227 I'd like to get the two billets made and forged out. 757 00:28:50,271 --> 00:28:52,980 The tricky part is making them both match. 758 00:28:53,065 --> 00:28:54,898 And we're off. 759 00:28:54,984 --> 00:28:58,068 Hopefully, hopefully, the quench today. 760 00:28:58,112 --> 00:28:59,570 That would be ideal. 761 00:28:59,613 --> 00:29:01,572 I'm gonna try the damascus 762 00:29:01,615 --> 00:29:05,284 'cause I really think I've gotta up my game for thi. 763 00:29:05,369 --> 00:29:06,535 Okay. 764 00:29:06,579 --> 00:29:08,162 I got them forged out. 765 00:29:08,247 --> 00:29:11,039 The curves look good. I got my tangs in. 766 00:29:11,125 --> 00:29:13,792 I've gotta get these things in the oil. 767 00:29:13,878 --> 00:29:16,462 And that way, I know what I'm up against tomorrow. 768 00:29:16,547 --> 00:29:19,506 [dramatic music] 769 00:29:19,592 --> 00:29:20,466 ♪ ♪ 770 00:29:20,551 --> 00:29:22,509 there it is. 771 00:29:22,595 --> 00:29:24,511 [grunts] 772 00:29:24,597 --> 00:29:26,180 she's hard under there. 773 00:29:26,265 --> 00:29:28,932 So second one going in. 774 00:29:28,976 --> 00:29:32,311 ♪ ♪ 775 00:29:32,396 --> 00:29:34,271 all right. Let's see if she skates. 776 00:29:34,315 --> 00:29:37,566 Please, please, please, please. 777 00:29:37,651 --> 00:29:40,569 Not grabbing anywhere. Very nice. 778 00:29:40,654 --> 00:29:42,780 She weighs about five pounds too much, 779 00:29:42,865 --> 00:29:46,200 but that's what a grinder's for. 780 00:29:46,285 --> 00:29:48,577 Got a lot of work to do to get weight off of them. 781 00:29:48,662 --> 00:29:51,622 We have had a successful first day 782 00:29:51,665 --> 00:29:53,791 on the "forged in fire" competition. 783 00:29:53,834 --> 00:29:55,209 Whoo-hoo! 784 00:29:55,294 --> 00:29:56,668 - Day two-- 785 00:29:56,754 --> 00:29:58,837 didn't quite get as far as I wanted to yesterday. 786 00:29:58,923 --> 00:30:00,798 I'm gonna finish forging out this blade, 787 00:30:00,841 --> 00:30:02,925 and then I'm going to forge p another billet 788 00:30:03,010 --> 00:30:04,802 and do the second blade. 789 00:30:04,845 --> 00:30:07,221 And then that way, I can heat treat at the same tie 790 00:30:07,306 --> 00:30:09,139 with both blades. 791 00:30:09,225 --> 00:30:10,307 We're almost there. 792 00:30:10,351 --> 00:30:12,476 ♪ ♪ 793 00:30:12,520 --> 00:30:14,394 all right. We're about ready to hit it. 794 00:30:14,480 --> 00:30:17,481 [tense music] 795 00:30:17,525 --> 00:30:19,358 ♪ ♪ 796 00:30:19,443 --> 00:30:21,610 the quench was unsuccessful, 797 00:30:21,695 --> 00:30:23,111 so I'm gonna have to do it again. 798 00:30:23,197 --> 00:30:25,823 Second quench, I'm feeling pretty scared 799 00:30:25,866 --> 00:30:27,825 because a lot of times, with the second quench, 800 00:30:27,868 --> 00:30:29,326 you run into a lot of problems. 801 00:30:29,370 --> 00:30:30,869 You can grow the grain structure 802 00:30:30,955 --> 00:30:32,663 and make a weak blade, 803 00:30:32,706 --> 00:30:36,291 so I'm feeling pretty nervous about this one. 804 00:30:36,377 --> 00:30:41,672 Go. 805 00:30:41,715 --> 00:30:42,214 ♪ ♪ 806 00:30:42,299 --> 00:30:43,757 [smooth scraping] 807 00:30:43,843 --> 00:30:46,301 that's the sound you wanna hear, right there. 808 00:30:46,387 --> 00:30:47,594 [smooth scraping] 809 00:30:47,680 --> 00:30:49,221 that baby's hard. 810 00:30:49,306 --> 00:30:51,265 The plan for the rest of the day is, 811 00:30:51,350 --> 00:30:53,517 grind as much as I can off the small blade 812 00:30:53,602 --> 00:30:56,311 and have it ready for heat treat tomorrow. 813 00:30:56,397 --> 00:30:58,438 I was hoping to have both blades quenched 814 00:30:58,524 --> 00:31:00,023 and temper them tonight. 815 00:31:00,067 --> 00:31:01,692 So I'm a little behind where I wanna be, 816 00:31:01,735 --> 00:31:04,820 but I think I can catch up fairly quickly tomorrow. 817 00:31:04,864 --> 00:31:06,280 [upbeat rock music] 818 00:31:06,365 --> 00:31:08,866 - day two--I had a really good day yesterday, 819 00:31:08,909 --> 00:31:11,034 and we're ready to go in and tear it up. 820 00:31:11,120 --> 00:31:14,705 It feels great that I got the quenches done yesterda. 821 00:31:14,748 --> 00:31:17,374 Now it's just grinding, grinding, grinding. 822 00:31:17,418 --> 00:31:19,126 ♪ ♪ 823 00:31:19,211 --> 00:31:21,086 nice! 824 00:31:21,171 --> 00:31:24,339 I spent a long time grinding, but here's the tricky part. 825 00:31:24,383 --> 00:31:26,633 Now I'm gonna drill the holes in them. 826 00:31:26,719 --> 00:31:29,595 [drill squeaking] 827 00:31:29,680 --> 00:31:31,763 drill bit didn't even scratch it. 828 00:31:31,849 --> 00:31:33,432 Gonna have to heat it. 829 00:31:33,517 --> 00:31:34,850 [dramatic music] 830 00:31:34,894 --> 00:31:36,894 see if that does any better. 831 00:31:36,979 --> 00:31:38,896 This is what kills all the time 832 00:31:38,981 --> 00:31:40,731 in the forge, right here, 833 00:31:40,774 --> 00:31:42,983 is crap like this. 834 00:31:43,068 --> 00:31:45,444 ♪ ♪ 835 00:31:45,529 --> 00:31:46,695 ha! 836 00:31:46,780 --> 00:31:49,156 So finally get that son of a gun. 837 00:31:49,241 --> 00:31:53,619 You have no idea how freaking huge that was. 838 00:31:53,704 --> 00:31:56,538 [upbeat rock music] 839 00:31:56,624 --> 00:31:58,373 - day four, feeling pretty good. 840 00:31:58,459 --> 00:31:59,750 Today the game plan is, 841 00:31:59,835 --> 00:32:03,295 I'm hoping to have both handles done by today. 842 00:32:03,380 --> 00:32:05,881 I decide I'm going to try a burn-through. 843 00:32:05,925 --> 00:32:07,674 Getting the tip just a little hot. 844 00:32:07,760 --> 00:32:09,176 ♪ ♪ 845 00:32:09,261 --> 00:32:10,177 there. That looks good. 846 00:32:10,262 --> 00:32:11,929 ♪ ♪ 847 00:32:11,972 --> 00:32:13,305 building these two swords, 848 00:32:13,390 --> 00:32:14,848 it is slowing me down a little bit. 849 00:32:14,934 --> 00:32:16,725 I'm still on track to be able to finish 850 00:32:16,810 --> 00:32:18,477 with pretty good time. 851 00:32:18,562 --> 00:32:21,355 Looking pretty good. I like it, I like it. 852 00:32:21,440 --> 00:32:23,482 All I have left to do is sharpen the little blade 853 00:32:23,567 --> 00:32:25,275 and it'll be all done. 854 00:32:25,319 --> 00:32:26,944 ♪ ♪ 855 00:32:26,987 --> 00:32:28,946 - yee-ha! Day four. 856 00:32:28,989 --> 00:32:30,948 Let's go. Last day. 857 00:32:30,991 --> 00:32:34,952 We've got to finish up the last handle, and I am done. 858 00:32:35,037 --> 00:32:37,329 Very similar look to them. 859 00:32:37,414 --> 00:32:39,414 Very happy. 860 00:32:39,500 --> 00:32:42,000 I gotta use these things. 861 00:32:42,086 --> 00:32:44,336 [energetic rock music] 862 00:32:44,421 --> 00:32:46,254 yeah. That works. 863 00:32:46,340 --> 00:32:49,257 [cackles] 864 00:32:49,343 --> 00:32:52,302 [dramatic music] 865 00:32:52,346 --> 00:32:55,681 ♪ ♪ 866 00:32:55,766 --> 00:32:58,308 - well, chris, bryan, welcome back to the forge. 867 00:32:58,352 --> 00:33:00,477 We sent you back to your home forges for four days 868 00:33:00,562 --> 00:33:03,480 to build not one but two blades. 869 00:33:03,565 --> 00:33:06,316 And I gotta say, your ginuntings look fantastic. 870 00:33:06,360 --> 00:33:08,318 But before we get into testing, I wanna hear about them. 871 00:33:08,362 --> 00:33:10,153 Bryan, how'd your forging go for you? 872 00:33:10,197 --> 00:33:12,155 - Actually went pretty well. 873 00:33:12,199 --> 00:33:15,158 I stayed with the double trouble challenge, 874 00:33:15,202 --> 00:33:18,537 double-layer damascus, double-layer g10. 875 00:33:18,622 --> 00:33:19,955 Did the best I could. 876 00:33:20,040 --> 00:33:21,164 - Chris, how about you? 877 00:33:21,250 --> 00:33:22,499 - Things went pretty good. 878 00:33:22,543 --> 00:33:24,001 ♪ ♪ 879 00:33:24,044 --> 00:33:26,795 it's 140 layers of 15n20 and 1084. 880 00:33:26,880 --> 00:33:28,839 Brass guard and cocobolo for the handle. 881 00:33:28,882 --> 00:33:29,840 - Fantastic, guys. 882 00:33:29,925 --> 00:33:31,800 Well, all four of them look deadly, 883 00:33:31,885 --> 00:33:33,760 but there's really only one way for us to find out. 884 00:33:33,846 --> 00:33:36,138 We've got a strength test, a sharpness test, 885 00:33:36,223 --> 00:33:38,223 and up first, the keal. Doug? 886 00:33:38,308 --> 00:33:41,059 [tense music] 887 00:33:41,145 --> 00:33:44,521 - all right, bladesmiths. Welcome to the keal test. 888 00:33:44,606 --> 00:33:46,440 To find out how lethal your weapons are, 889 00:33:46,525 --> 00:33:48,316 I'm gonna take your weapons and deliver some slashes 890 00:33:48,402 --> 00:33:49,651 and thrusts on this big carcass. 891 00:33:49,737 --> 00:33:51,862 Bryan, you're up first. You ready for this? 892 00:33:51,947 --> 00:33:53,947 - Tear it up, you mad dog. 893 00:33:54,033 --> 00:33:55,032 - I will. [barks] 894 00:33:55,075 --> 00:33:56,533 [laughter] 895 00:33:56,577 --> 00:33:58,493 - the thing that concerns me the most about the keal test 896 00:33:58,537 --> 00:34:01,121 is, it's hitting the bones. 897 00:34:01,206 --> 00:34:02,497 Bones will damage blade, 898 00:34:02,583 --> 00:34:05,042 so it's gonna to be rough on my blade. 899 00:34:05,085 --> 00:34:11,465 ♪ ♪ 900 00:34:11,550 --> 00:34:13,008 [energetic rock music] 901 00:34:13,093 --> 00:34:20,348 ♪ ♪ 902 00:34:27,900 --> 00:34:29,566 - nice. 903 00:34:29,651 --> 00:34:32,152 - All right, bryan, let's talk about your ginuntings her. 904 00:34:32,237 --> 00:34:33,528 First up, for ginuntings, 905 00:34:33,614 --> 00:34:35,072 they're a little bit on the heavier side, 906 00:34:35,157 --> 00:34:38,325 but that lends itself to cut deep into the big carcass. 907 00:34:38,410 --> 00:34:39,785 Your handle construction's smooth 908 00:34:39,870 --> 00:34:41,453 and it gives me good retention. 909 00:34:41,538 --> 00:34:44,289 Overall, sir, your ginuntings... 910 00:34:44,374 --> 00:34:45,957 They will keal. 911 00:34:46,043 --> 00:34:47,375 - Nice. - All right, chris. 912 00:34:47,461 --> 00:34:49,252 Your turn, sir. You ready for this? 913 00:34:49,338 --> 00:34:51,546 - Absolutely. - All right, let's do it. 914 00:34:51,632 --> 00:34:52,964 - I'm a little nervous. 915 00:34:53,050 --> 00:34:54,925 If mine don't perform near what his did, 916 00:34:54,968 --> 00:34:57,427 there's just no chance for me. 917 00:34:57,471 --> 00:35:04,434 ♪ ♪ 918 00:35:20,369 --> 00:35:23,954 - all right, chris, let's talk about your ginuntings her. 919 00:35:23,997 --> 00:35:26,081 First up, what I like about your weapon here 920 00:35:26,166 --> 00:35:27,290 is the balance. 921 00:35:27,376 --> 00:35:29,584 It's nicely distributed. 922 00:35:29,628 --> 00:35:32,379 The edges you have here are sharp. 923 00:35:32,464 --> 00:35:36,424 You can see it pretty much cut a lot of this pig up. 924 00:35:36,510 --> 00:35:38,760 Overall, sir, your ginuntings... 925 00:35:38,846 --> 00:35:39,803 They will keal. 926 00:35:39,888 --> 00:35:41,221 - Awesome. 927 00:35:41,306 --> 00:35:43,807 ♪ ♪ 928 00:35:43,892 --> 00:35:45,142 - all right, gentlemen. You know what time it is. 929 00:35:45,227 --> 00:35:48,562 It's time for the strength test, the bamboo chop. 930 00:35:48,647 --> 00:35:50,730 To test the strength and durability of your blades, 931 00:35:50,816 --> 00:35:52,149 I'll be taking your ginunting and chopping 932 00:35:52,192 --> 00:35:54,317 into our bamboo target here. 933 00:35:54,403 --> 00:35:55,610 And remember, this isn't about 934 00:35:55,696 --> 00:35:57,320 what your ginuntings do to that target 935 00:35:57,364 --> 00:35:59,447 but what that target can do to your ginunting. 936 00:35:59,491 --> 00:36:00,824 Bryan, you're up first. You ready? 937 00:36:00,868 --> 00:36:02,242 - Yeah, go ahead. 938 00:36:02,327 --> 00:36:05,162 - Ain't got nothing else to do this afternoon. 939 00:36:05,205 --> 00:36:10,000 ♪ ♪ 940 00:36:10,085 --> 00:36:13,003 [grunting] 941 00:36:13,046 --> 00:36:19,926 ♪ ♪ 942 00:36:20,012 --> 00:36:21,428 - whew. 943 00:36:21,513 --> 00:36:23,096 [both chuckle] 944 00:36:23,182 --> 00:36:25,098 - all right, bryan. First off, 945 00:36:25,184 --> 00:36:26,892 they've got some heft to them, but they don't feel bad. 946 00:36:26,977 --> 00:36:29,519 They actually swing pretty good. 947 00:36:29,563 --> 00:36:32,439 Your blade picked up just the teeniest roll. 948 00:36:32,524 --> 00:36:35,442 And then on the smaller of the two blades, 949 00:36:35,527 --> 00:36:39,029 there's, again, just the smallest deflectio. 950 00:36:39,072 --> 00:36:40,906 Other than that, they held up beautifully. 951 00:36:40,991 --> 00:36:43,909 Well done. - Thank you very much. 952 00:36:43,994 --> 00:36:45,869 - Chris, you ready to play? 953 00:36:45,913 --> 00:36:47,204 - Sure. 954 00:36:47,247 --> 00:36:51,416 ♪ ♪ 955 00:36:51,501 --> 00:36:54,461 - [grunting] 956 00:36:54,546 --> 00:37:01,509 ♪ ♪ 957 00:37:03,639 --> 00:37:06,056 - [exhales sharply] - all right, chris. 958 00:37:06,141 --> 00:37:10,518 Right off, your handle design for me is just about perfec. 959 00:37:10,604 --> 00:37:11,770 As far as swinging these things, 960 00:37:11,855 --> 00:37:13,521 man, they're super light. 961 00:37:13,565 --> 00:37:15,357 The balance is really nice on these. 962 00:37:15,400 --> 00:37:18,193 I don't feel anything on your edge 963 00:37:18,278 --> 00:37:20,403 when I run my fingernail up this thing. 964 00:37:20,447 --> 00:37:23,114 No deflections, no rolls. So good job. 965 00:37:23,200 --> 00:37:25,200 - Thank you. 966 00:37:25,285 --> 00:37:27,827 [dramatic music] 967 00:37:27,913 --> 00:37:29,079 - all right, bladesmiths. 968 00:37:29,164 --> 00:37:30,455 We know your blades can keal, 969 00:37:30,540 --> 00:37:31,957 and we know they're strong. 970 00:37:32,042 --> 00:37:34,334 Now it's time to find out just how sharp your blades are. 971 00:37:34,419 --> 00:37:38,338 This is the sharpness test, the animal hide slice. 972 00:37:38,423 --> 00:37:40,382 Now, to find out how sharp your weapons are, 973 00:37:40,425 --> 00:37:42,050 I'm gonna take your ginuntings 974 00:37:42,094 --> 00:37:45,053 and I'm going to thrust and slash across this animal hide. 975 00:37:45,138 --> 00:37:47,222 Bryan, you're up first. You ready for this? 976 00:37:47,266 --> 00:37:50,100 - Absolutely. - All right. Let's do this. 977 00:37:50,143 --> 00:37:55,480 ♪ ♪ 978 00:37:55,565 --> 00:37:58,525 [energetic rock music] 979 00:37:58,610 --> 00:38:05,573 ♪ ♪ 980 00:38:09,621 --> 00:38:10,787 all right, bryan. 981 00:38:10,872 --> 00:38:13,748 The edges you have here are sharp. 982 00:38:13,834 --> 00:38:16,376 Every cut over there is quite clean. 983 00:38:16,461 --> 00:38:17,961 No jagged edges. 984 00:38:18,046 --> 00:38:20,505 And overall, sir, your weapon... 985 00:38:20,590 --> 00:38:21,589 It will cut. 986 00:38:21,675 --> 00:38:22,841 - Thank you, sir. 987 00:38:22,926 --> 00:38:24,301 - Chris, your turn, sir. You ready? 988 00:38:24,386 --> 00:38:26,136 - Yep. - All right, let's do this. 989 00:38:26,179 --> 00:38:33,143 ♪ ♪ 990 00:38:47,159 --> 00:38:48,325 all right, chris. 991 00:38:48,410 --> 00:38:50,660 First up, the grinds that you have here 992 00:38:50,704 --> 00:38:52,203 are perfect for this kind of cut 993 00:38:52,289 --> 00:38:54,205 because there is no resistance. 994 00:38:54,291 --> 00:38:56,333 Overall, sir, your ginuntings... 995 00:38:56,376 --> 00:38:57,334 It will cut. 996 00:38:57,377 --> 00:38:59,127 - Thank you. 997 00:38:59,212 --> 00:39:01,338 [dramatic music] 998 00:39:01,381 --> 00:39:04,090 - well, gentlemen, we had three tests. 999 00:39:04,176 --> 00:39:07,969 We got two smiths, but we can only have one winner. 1000 00:39:08,013 --> 00:39:10,180 You guys both performed very well. 1001 00:39:10,223 --> 00:39:11,681 While the judges deliberate, 1002 00:39:11,725 --> 00:39:13,516 decide who's gonna be the champion of "forged in fire," 1003 00:39:13,560 --> 00:39:15,477 I'm gonna ask you guys to both step off the forge floor. 1004 00:39:15,562 --> 00:39:20,690 ♪ ♪ 1005 00:39:20,734 --> 00:39:22,859 all right, guys, we got four pretty dang good blades here 1006 00:39:22,944 --> 00:39:24,527 but only one winner. 1007 00:39:24,571 --> 00:39:25,945 So, dave, what do you think? 1008 00:39:26,031 --> 00:39:30,200 - Well, I mean, you've got two sets that are strong, 1009 00:39:30,285 --> 00:39:32,327 well built, and highly functional. 1010 00:39:32,371 --> 00:39:36,414 Chris' blades are so well dialed in. 1011 00:39:36,500 --> 00:39:38,541 They are light. They are fast. 1012 00:39:38,585 --> 00:39:40,627 The handles are not only beautiful, 1013 00:39:40,712 --> 00:39:43,505 but they are so comfortable as opposed to bryan's, 1014 00:39:43,590 --> 00:39:45,298 which are quite a bit heavier. - Okay. 1015 00:39:45,384 --> 00:39:47,509 J., how about you? - Yeah, they're both beautiful. 1016 00:39:47,594 --> 00:39:50,387 I mean, they've both got really nice blades, damascus, 1017 00:39:50,430 --> 00:39:52,389 and the testing was pretty much even. 1018 00:39:52,474 --> 00:39:54,849 So yeah. Go to craftsmanship from there. 1019 00:39:54,893 --> 00:39:56,559 - All right. Doug, what do you think? 1020 00:39:56,645 --> 00:40:00,230 - To me, one set actually outperformed the other 1021 00:40:00,315 --> 00:40:02,023 in all three tests. 1022 00:40:02,109 --> 00:40:04,025 It cut better on the sharpness test, 1023 00:40:04,111 --> 00:40:06,778 it cut a lot better on the keal test, 1024 00:40:06,863 --> 00:40:10,740 and it didn't take any damage at all in the strength test. 1025 00:40:10,784 --> 00:40:12,283 - Okay. Dave, you've made a decision? 1026 00:40:12,369 --> 00:40:14,327 - I have. - How about you, j.? 1027 00:40:14,413 --> 00:40:15,745 - Oh, yeah. - Doug? 1028 00:40:15,789 --> 00:40:18,581 - Yes. - All right, call them back in. 1029 00:40:18,625 --> 00:40:20,583 Well, guys, we did not go easy on you, 1030 00:40:20,669 --> 00:40:22,710 but you guys came through with beautiful blades 1031 00:40:22,754 --> 00:40:25,171 that all performed extremely well. 1032 00:40:25,257 --> 00:40:27,257 But as you know, only one of you can go home 1033 00:40:27,342 --> 00:40:28,800 with the title of "forged in fire" champion 1034 00:40:28,885 --> 00:40:30,468 and a check for $10,000. 1035 00:40:30,554 --> 00:40:32,720 The judges have made a decision, 1036 00:40:32,764 --> 00:40:34,931 and today's "forged in fire" champion is... 1037 00:40:34,975 --> 00:40:36,975 ♪ ♪ 1038 00:40:37,060 --> 00:40:39,310 chris. Congratulations. 1039 00:40:39,396 --> 00:40:40,979 Bryan, unfortunately, your blade 1040 00:40:41,064 --> 00:40:42,230 just didn't make the cut, 1041 00:40:42,274 --> 00:40:43,565 and dave baker's gonna tell you why. 1042 00:40:43,650 --> 00:40:45,692 - Bryan, I think I can speak for all of us when I say 1043 00:40:45,777 --> 00:40:48,236 that competitions like this are the ones we love to see, 1044 00:40:48,321 --> 00:40:52,449 where smiths bring back weapons that are so closely matched. 1045 00:40:52,534 --> 00:40:54,325 This came down to the smallest things. 1046 00:40:54,411 --> 00:40:56,411 Chris' blade was a little bit sharper than yours. 1047 00:40:56,496 --> 00:40:58,204 It didn't take any damage. 1048 00:40:58,290 --> 00:41:00,999 You did a great job. It's a beautiful blade. 1049 00:41:01,084 --> 00:41:02,542 - Thank you. 1050 00:41:02,627 --> 00:41:04,836 - Well, bryan, you're clearly a very talented smith, 1051 00:41:04,921 --> 00:41:06,880 and your work speaks for itself on that. 1052 00:41:06,965 --> 00:41:08,506 But unfortunately, your time here has ended. 1053 00:41:08,592 --> 00:41:09,757 I'm gonna have to ask you 1054 00:41:09,843 --> 00:41:12,051 to please step off the forge floor. 1055 00:41:12,137 --> 00:41:15,305 - I put forth my best effort, but it is what it is. 1056 00:41:15,390 --> 00:41:17,640 You can't let it eat you up too bad. 1057 00:41:17,726 --> 00:41:19,934 I wouldn't do a damn thing differently. 1058 00:41:20,020 --> 00:41:21,478 I got matched up against 1059 00:41:21,563 --> 00:41:24,647 an absolutely excellent bladesmith. 1060 00:41:24,733 --> 00:41:26,483 This time, he came out on top. 1061 00:41:26,526 --> 00:41:29,486 We go again, he just might not. 1062 00:41:29,529 --> 00:41:30,695 ♪ ♪ 1063 00:41:30,780 --> 00:41:33,198 - chris, congratulations. 1064 00:41:33,283 --> 00:41:35,074 You are today's "forged in fire" champion. 1065 00:41:35,160 --> 00:41:37,785 You got yourself a check for $10,000. 1066 00:41:37,871 --> 00:41:39,996 - My blades performed very well. 1067 00:41:40,040 --> 00:41:41,956 I thought it would be awesome for my kids, 1068 00:41:42,000 --> 00:41:44,459 just to prove to them that if you put yourself out there 1069 00:41:44,503 --> 00:41:47,337 and put the work in, you can accomplish what you're after. 1070 00:41:47,422 --> 00:41:49,172 My name is chris o'brien, 1071 00:41:49,216 --> 00:41:51,090 and I am the "forged in fire" champion. 1072 00:41:51,176 --> 00:41:58,139 ♪ ♪